Rating:
Information injection-pump assembly
BOSCH
9 400 619 836
9400619836
ZEXEL
101461-0251
1014610251
ISUZU
5156012343
5156012343
Service parts 101461-0251 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-097-0
12.
Open Pre:MPa(Kqf/cm2)
11.8
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 619 836
9400619836
ZEXEL
101461-0251
1014610251
ISUZU
5156012343
5156012343
Zexel num
Bosch num
Firm num
Name
101461-0251
9 400 619 836
5156012343 ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K 14BC PE4A,5A, PE
4BA1 * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
1.95
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.4
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
38.6
36.6
40.6
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
10.7
Pump speed
r/min
1750
1750
1750
Average injection quantity
mm3/st.
43.4
41.9
44.9
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
8.9+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8.5
7.1
9.9
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
-
Rack position
16.5++
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
75
75
Fixing the rack
*
Remarks
Excess fuel for starting.
Excess fuel for starting.
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
1
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
1.5
1
2
Timer adjustment_04
Pump speed
r/min
1400
Advance angle
deg.
4
3.5
4.5
Timer adjustment_05
Pump speed
r/min
1750
Advance angle
deg.
6
6
7
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)Beginning of idle sub spring operation: L1
(5)Injection quantity Q = Q1 or less
----------
L1=9.1+-0.5mm Q1=3mm3/st
----------
----------
L1=9.1+-0.5mm Q1=3mm3/st
----------
0000001501 ACS
(N): Speed of the pump
(P): governor's negative pressure
(Pa): aneroid compensator's negative pressure
(A) rubber boot
(B) Nut
(c) Nut
(D) Lever
1. Aneroid compensator installation
(1)Turn nut (C) to adjust gap to L1. (Remove rubber boot at adjustment.)
(2)Lock using nut (B).
(3)After installation, the lever D must move smoothly when the lever D is moved to the excess fuel side, and R = R1 or more.
----------
L1=0.1~0.5mm R1=-
----------
N=1100r/min P=0.36kPa(37mmAq) Ra=11.1+-0.05mm Rb=- Rc=10.6+-0.2mm Pa1=9.3--kPa(70--mmHg) Pa2=21.9kPa(164mmHg) Q1=- Q2=-
----------
L1=0.1~0.5mm R1=-
----------
N=1100r/min P=0.36kPa(37mmAq) Ra=11.1+-0.05mm Rb=- Rc=10.6+-0.2mm Pa1=9.3--kPa(70--mmHg) Pa2=21.9kPa(164mmHg) Q1=- Q2=-
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(100deg)
----------
aa=12deg
----------
a=(100deg)
Have questions with 101461-0251?
Group cross 101461-0251 ZEXEL
Isuzu
101461-0251
9 400 619 836
5156012343
INJECTION-PUMP ASSEMBLY
4BA1
4BA1