101461-0251 ZEXEL 9 400 619 836 BOSCH INJECTION-PUMP ASSEMBLY 9400619836 1014610251 5156012343


101461-0251 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 836 9400619836
ZEXEL 101461-0251 1014610251
ISUZU 5156012343 5156012343

Service parts 101461-0251 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101046-8160
3. GOVERNOR 105542-3160
4. SUPPLY PUMP 105220-5071
5. AUTOM. ADVANCE MECHANIS 105622-0700
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-1190
11. Nozzle and Holder 5-15300-097-0
12. Open Pre:MPa(Kqf/cm2) 11.8
13. NOZZLE-HOLDER 105041-1100
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101461-0251 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 836 9400619836
ZEXEL 101461-0251 1014610251
ISUZU 5156012343 5156012343


Zexel num
Bosch num
Firm num
Name
101461-0251 
9 400 619 836 
5156012343  ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.4
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   38.6 36.6 40.6
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.7
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   43.4 41.9 44.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   8.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.5 7.1 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   16.5++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   75 75
Fixing the rack   *
Remarks
Excess fuel for starting.
 
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   4 3.5 4.5
Timer adjustment_05
Pump speed r/min   1750
Advance angle deg.   6 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101461-0251
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)Injection quantity Q = Q1 or less
----------
L1=9.1+-0.5mm Q1=3mm3/st
----------

0000001501 ACS

Test data 101461-0251
(N): Speed of the pump (P): governor's negative pressure (Pa): aneroid compensator's negative pressure (A) rubber boot (B) Nut (c) Nut (D) Lever 1. Aneroid compensator installation (1)Turn nut (C) to adjust gap to L1. (Remove rubber boot at adjustment.) (2)Lock using nut (B). (3)After installation, the lever D must move smoothly when the lever D is moved to the excess fuel side, and R = R1 or more.
----------
L1=0.1~0.5mm R1=-
----------
N=1100r/min P=0.36kPa(37mmAq) Ra=11.1+-0.05mm Rb=- Rc=10.6+-0.2mm Pa1=9.3--kPa(70--mmHg) Pa2=21.9kPa(164mmHg) Q1=- Q2=-

Timing setting

Test data 101461-0251
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)




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