Rating:
Information injection-pump assembly
ZEXEL
101461-0150
1014610150
ISUZU
5156008702
5156008702
Service parts 101461-0150 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-097-0
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Cross reference number
ZEXEL
101461-0150
1014610150
ISUZU
5156008702
5156008702
Zexel num
Bosch num
Firm num
Name
101461-0150
5156008702 ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K 14BC PE4A,5A, PE
4BA1 * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
1.95
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.2
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
46.3
44.8
47.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
9.3
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
29
27
31
Max. variation between cylinders
%
0
-6
6
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
13.6
12.2
15
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_04
Adjusting point
B
Rack position
9.3
Pump speed
r/min
1250
1250
1250
Average injection quantity
mm3/st.
29
26
32
Max. variation between cylinders
%
0
-6
6
Fixing the lever
*
Timer adjustment
Pump speed
r/min
500+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
0.7
0.2
1.2
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
1.5
1
2
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
6
6
6
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK CAP: R1
----------
K=15 R1=(17.5)mm
----------
----------
K=15 R1=(17.5)mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=14deg+-5deg b=27deg+-5deg c=32deg+-3deg
----------
----------
a=14deg+-5deg b=27deg+-5deg c=32deg+-3deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(100deg)
----------
----------
a=(100deg)
Have questions with 101461-0150?
Group cross 101461-0150 ZEXEL
Isuzu
101461-0150
5156008702
INJECTION-PUMP ASSEMBLY
4BA1
4BA1