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Information injection-pump assembly
ZEXEL
101452-9150
1014529150
YANMAR
12173751011
12173751011
Service parts 101452-9150 INJECTION-PUMP ASSEMBLY:
1.
_
2.
FUEL INJECTION PUMP
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
ZEXEL
101452-9150
1014529150
YANMAR
12173751011
12173751011
Zexel num
Bosch num
Firm num
Name
101452-9150
12173751011 YANMAR
INJECTION-PUMP ASSEMBLY
4T90 * K
4T90 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
1.95
1.9
2
Rack position
R=R2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
R1
Pump speed
r/min
800
800
800
Each cylinder's injection qty
mm3/st.
38
36.5
39.5
Fixing the rack
*
Remarks
Measure rack position.
Measure rack position.
Injection quantity adjustment_02
Adjusting point
B
Rack position
R2
Pump speed
r/min
1200
1200
1200
Each cylinder's injection qty
mm3/st.
33.5
32.5
34.5
Basic
*
Fixing the rack
*
Remarks
Measure rack position.
Measure rack position.
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.2
Pump speed
r/min
300
300
300
Each cylinder's injection qty
mm3/st.
10
9
11
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
17
Pump speed
r/min
100
100
100
Each cylinder's injection qty
mm3/st.
55
55
60
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT
----------
K=5
----------
----------
K=5
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=31.5deg+-5deg b=9deg+-3deg c=10deg+-5deg
----------
----------
a=31.5deg+-5deg b=9deg+-3deg c=10deg+-5deg
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Group cross 101452-9150 ZEXEL
Yanmar
101452-9150
12173751011
INJECTION-PUMP ASSEMBLY
4T90
4T90