Rating:
Information injection-pump assembly
ZEXEL
101451-9501
1014519501
NISSAN-DIESEL
16700T9018
16700t9018
Service parts 101451-9501 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
11.8(120)
15.
NOZZLE SET
Cross reference number
ZEXEL
101451-9501
1014519501
NISSAN-DIESEL
16700T9018
16700t9018
Zexel num
Bosch num
Firm num
Name
101451-9501
16700T9018 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ED33 * K
ED33 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2
1.95
2.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.9
Pump speed
r/min
1750
1750
1750
Average injection quantity
mm3/st.
61.2
57.2
65.2
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
12.3
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
57
56
58
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
7.6+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
9.8
7.5
12.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
-
Rack position
-
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
57
56.5
57.5
Remarks
Smoke setting
Smoke setting
Timer adjustment
Pump speed
r/min
300++
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
400
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
450
Advance angle
deg.
0.7
Timer adjustment_04
Pump speed
r/min
700
Advance angle
deg.
1
0.5
1.5
Timer adjustment_05
Pump speed
r/min
1500
Advance angle
deg.
5
4.5
5.5
Timer adjustment_06
Pump speed
r/min
1750
Advance angle
deg.
6.5
6
7
Timer adjustment_07
Pump speed
r/min
-
Advance angle
deg.
7.5
7.5
7.5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)Beginning of idle sub spring operation: L1
(5)With stopper disk (R = aa)
(6)Injection quantity Q = Q1 or less
----------
P1=3.33+-0.2kPa(340+-20mmAq) L1=11.5+-0.3mm Q1=3mm3/st aa=1.8mm
----------
----------
P1=3.33+-0.2kPa(340+-20mmAq) L1=11.5+-0.3mm Q1=3mm3/st aa=1.8mm
----------
Speed control lever angle
B:When boosted
N:Normal
S:Stop
(1)R = aa
(2)R = bb
----------
aa=17.5mm bb=(1.8mm)
----------
a=7.5deg+-5deg b=10.5deg+-5deg c=21.5deg+-3deg
----------
aa=17.5mm bb=(1.8mm)
----------
a=7.5deg+-5deg b=10.5deg+-5deg c=21.5deg+-3deg
0000001501 ACS
(N): Speed of the pump
(P): governor's negative pressure
(Pa): aneroid compensator's negative pressure
(R) Rack position (mm)
Aneroid compensator adjustment
(1)Screw in the aneroid compensator body to obtain the performance shown in the graph above.
----------
----------
N=1000r/min P=0.7kPa(70mmAq) Ra=12.3-0.05mm Rb=12.25mm Rc=11.6+-0.2mm Pa1=8-5.3kPa(60-40mmHg) Pa2=16.7kPa(125mmHg)
----------
----------
N=1000r/min P=0.7kPa(70mmAq) Ra=12.3-0.05mm Rb=12.25mm Rc=11.6+-0.2mm Pa1=8-5.3kPa(60-40mmHg) Pa2=16.7kPa(125mmHg)
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'K' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(50deg)
----------
aa=12deg
----------
a=(50deg)
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Group cross 101451-9501 ZEXEL
Nissan-Diesel
101451-9501
16700T9018
INJECTION-PUMP ASSEMBLY
ED33
ED33