101451-9501 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014519501 16700t9018


101451-9501 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101451-9501 1014519501
NISSAN-DIESEL 16700T9018 16700t9018

Service parts 101451-9501 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101045-9250
3. GOVERNOR 105542-4350
4. SUPPLY PUMP 105220-4030
5. AUTOM. ADVANCE MECHANIS 105622-1350
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-2030
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8(120)
13. NOZZLE-HOLDER 105071-1270
14. NOZZLE 105000-1080
15. NOZZLE SET

Include in #1:

101451-9501 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101451-9501 1014519501
NISSAN-DIESEL 16700T9018 16700t9018


Zexel num
Bosch num
Firm num
Name
101451-9501 
 
16700T9018  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ED33 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2 1.95 2.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.9
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   61.2 57.2 65.2
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   12.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57 56 58
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   7.6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9.8 7.5 12.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   -
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57 56.5 57.5
Remarks
Smoke setting
 
Timer adjustment
Pump speed r/min   300++
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   450
Advance angle deg.   0.7
Timer adjustment_04
Pump speed r/min   700
Advance angle deg.   1 0.5 1.5
Timer adjustment_05
Pump speed r/min   1500
Advance angle deg.   5 4.5 5.5
Timer adjustment_06
Pump speed r/min   1750
Advance angle deg.   6.5 6 7
Timer adjustment_07
Pump speed r/min   -
Advance angle deg.   7.5 7.5 7.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101451-9501
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)With stopper disk (R = aa) (6)Injection quantity Q = Q1 or less
----------
P1=3.33+-0.2kPa(340+-20mmAq) L1=11.5+-0.3mm Q1=3mm3/st aa=1.8mm
----------

Speed control lever angle

Test data 101451-9501
B:When boosted N:Normal S:Stop (1)R = aa (2)R = bb
----------
aa=17.5mm bb=(1.8mm)
----------
a=7.5deg+-5deg b=10.5deg+-5deg c=21.5deg+-3deg

0000001501 ACS

Test data 101451-9501
(N): Speed of the pump (P): governor's negative pressure (Pa): aneroid compensator's negative pressure (R) Rack position (mm) Aneroid compensator adjustment (1)Screw in the aneroid compensator body to obtain the performance shown in the graph above.
----------

----------
N=1000r/min P=0.7kPa(70mmAq) Ra=12.3-0.05mm Rb=12.25mm Rc=11.6+-0.2mm Pa1=8-5.3kPa(60-40mmHg) Pa2=16.7kPa(125mmHg)

Timing setting

Test data 101451-9501
(1)Pump vertical direction (2)Position of gear mark 'K' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(50deg)




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