101441-9440 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014419440 16713k3100


101441-9440 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101441-9440 1014419440
NISSAN-DIESEL 16713K3100 16713k3100

Cross reference number

ZEXEL 101441-9440 1014419440
NISSAN-DIESEL 16713K3100 16713k3100


Zexel num
Bosch num
Firm num
Name
101441-9440 
101441-9441 
 
16713K3100  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD25T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   42 40.4 43.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.5+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   9.2 8.1 10.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.6)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   42 41 43
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.3
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   40.5 36.5 44.5
Fixing the lever   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   2.3 1.8 2.8
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   7.5 7.5 7.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101441-9440
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL
----------
T1=B09 RAL=13.1+0.2mm
----------

Speed control lever angle

Test data 101441-9440
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=5deg+-5deg b=(29deg)+-3deg

Stop lever angle

Test data 101441-9440
N:Pump normal S:Stop the pump.
----------

----------
a=5deg+-5deg b=40deg+-5deg

Timing setting

Test data 101441-9440
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




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