Rating:
Information injection-pump assembly
ZEXEL
101441-9310
1014419310
NISSAN-DIESEL
1679090177
1679090177
Service parts 101441-9310 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
9.8(100)
15.
NOZZLE SET
Include in #1:
101441-9310
as INJECTION-PUMP ASSEMBLY
Include in #2:
105856-7301
as _
Cross reference number
ZEXEL
101441-9310
1014419310
NISSAN-DIESEL
1679090177
1679090177
Zexel num
Bosch num
Firm num
Name
101441-9310
1679090177 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD25 * K
SD25 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.3
2.25
2.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.6
Pump speed
r/min
1550
1550
1550
Average injection quantity
mm3/st.
38.3
37.3
39.3
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.8+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8.2
7.1
9.3
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
550--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
1.8
1.3
2.3
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
3.3
2.8
3.8
Timer adjustment_05
Pump speed
r/min
1500
Advance angle
deg.
5
4.5
5.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
----------
K=8
----------
----------
K=8
----------
Speed control lever angle
I:Idle
S:Stop
(1)When pump speed set at aa
(2)When speed set at bb (at shipping).
----------
aa=1900r/min bb=1650r/min
----------
a=29deg+-5deg b=20deg+-5deg c=32deg+-3deg d=29deg+-5deg
----------
aa=1900r/min bb=1650r/min
----------
a=29deg+-5deg b=20deg+-5deg c=32deg+-3deg d=29deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
0000001501 GOV FULL LOAD ADJUSTMENT
Title1:Full load stopper adjustment
Title2:Governor set speed
LABEL1:Distinguishing
LABEL2:Pump speed (r/min)
LABEL3:Ave. injection quantity (mm3/st)
LABEL4:Max. var. bet. cyl.
LABEL5:Remarks
LABEL6:Distinguishing
LABEL7:Governor set speed (r/min)
LABEL8:Maximum no-load speed (r/min)
LABEL9:Remarks
(1)Adjustment conditions are the same as those for measuring injection quantity.
(2)At high idle rack position L
----------
L=5mm
----------
a1=A a2=B a3=C a4=D a5=- a6=- r1=1550r/min r2=- r3=1150r/min r4=- r5=- r6=- Q1=41.5+-1mm3/st Q2=- Q3=38.3+-1mm3/st Q4=- Q5=- Q6=- c1=+-2.5% c2=- c3=+-2.5% c4=- c5=- c6=- a7=38 a8=37 a9=36 a10=35 a11=34 a12=33 a13=32 a14=31 a15=30 a16=29 a17=28 a18=27 a19=26 a20=25 a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1900r/min r8=1850r/min r9=1800r/min r10=1750r/min r11=1700r/min r12=1650r/min r13=1600r/min r14=1550r/min r15=1500r/min r16=1450r/min r17=1400r/min r18=1350r/min r19=1300r/min r20=1250r/min r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=2040+-47r/min R8=1985+-46r/min R9=1935+-45r/min R10=1880+-43r/min R11=1825+-42r/min R12=1770+-41r/min R13=1720+-40r/min R14=1665+-38r/min R15=1610+-37r/min R16=1550+-36r/min R17=1505+-35r/min R18=1450+-33r/min R19=1395+-32r/min R20=1340+-31r/min R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-
----------
L=5mm
----------
a1=A a2=B a3=C a4=D a5=- a6=- r1=1550r/min r2=- r3=1150r/min r4=- r5=- r6=- Q1=41.5+-1mm3/st Q2=- Q3=38.3+-1mm3/st Q4=- Q5=- Q6=- c1=+-2.5% c2=- c3=+-2.5% c4=- c5=- c6=- a7=38 a8=37 a9=36 a10=35 a11=34 a12=33 a13=32 a14=31 a15=30 a16=29 a17=28 a18=27 a19=26 a20=25 a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1900r/min r8=1850r/min r9=1800r/min r10=1750r/min r11=1700r/min r12=1650r/min r13=1600r/min r14=1550r/min r15=1500r/min r16=1450r/min r17=1400r/min r18=1350r/min r19=1300r/min r20=1250r/min r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=2040+-47r/min R8=1985+-46r/min R9=1935+-45r/min R10=1880+-43r/min R11=1825+-42r/min R12=1770+-41r/min R13=1720+-40r/min R14=1665+-38r/min R15=1610+-37r/min R16=1550+-36r/min R17=1505+-35r/min R18=1450+-33r/min R19=1395+-32r/min R20=1340+-31r/min R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=20deg
----------
a=(130deg)
----------
aa=20deg
----------
a=(130deg)
Have questions with 101441-9310?
Group cross 101441-9310 ZEXEL
Nissan-Diesel
101441-9310
1679090177
INJECTION-PUMP ASSEMBLY
SD25
SD25