101441-9310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014419310 1679090177


101441-9310 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101441-9310 1014419310
NISSAN-DIESEL 1679090177 1679090177

Service parts 101441-9310 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101044-8080
3. GOVERNOR 105410-7160
4. SUPPLY PUMP 105220-4630
5. AUTOM. ADVANCE MECHANIS 105622-0910
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 9.8(100)
13. NOZZLE-HOLDER 105071-1241
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

101441-9310 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101441-9310 1014419310
NISSAN-DIESEL 1679090177 1679090177


Zexel num
Bosch num
Firm num
Name
101441-9310 
 
1679090177  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD25 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1550 1550 1550
Average injection quantity mm3/st.   38.3 37.3 39.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.2 7.1 9.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.8 1.3 2.3
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   3.3 2.8 3.8
Timer adjustment_05
Pump speed r/min   1500
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101441-9310
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=8
----------

Speed control lever angle

Test data 101441-9310
I:Idle S:Stop (1)When pump speed set at aa (2)When speed set at bb (at shipping).
----------
aa=1900r/min bb=1650r/min
----------
a=29deg+-5deg b=20deg+-5deg c=32deg+-3deg d=29deg+-5deg

Stop lever angle

Test data 101441-9310
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101441-9310
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=5mm
----------
a1=A a2=B a3=C a4=D a5=- a6=- r1=1550r/min r2=- r3=1150r/min r4=- r5=- r6=- Q1=41.5+-1mm3/st Q2=- Q3=38.3+-1mm3/st Q4=- Q5=- Q6=- c1=+-2.5% c2=- c3=+-2.5% c4=- c5=- c6=- a7=38 a8=37 a9=36 a10=35 a11=34 a12=33 a13=32 a14=31 a15=30 a16=29 a17=28 a18=27 a19=26 a20=25 a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1900r/min r8=1850r/min r9=1800r/min r10=1750r/min r11=1700r/min r12=1650r/min r13=1600r/min r14=1550r/min r15=1500r/min r16=1450r/min r17=1400r/min r18=1350r/min r19=1300r/min r20=1250r/min r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=2040+-47r/min R8=1985+-46r/min R9=1935+-45r/min R10=1880+-43r/min R11=1825+-42r/min R12=1770+-41r/min R13=1720+-40r/min R14=1665+-38r/min R15=1610+-37r/min R16=1550+-36r/min R17=1505+-35r/min R18=1450+-33r/min R19=1395+-32r/min R20=1340+-31r/min R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-

Timing setting

Test data 101441-9310
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(130deg)




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