101433-9770 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014339770 1679090302


101433-9770 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101433-9770 1014339770
NISSAN-DIESEL 1679090302 1679090302

Service parts 101433-9770 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-8700
3. GOVERNOR 105419-0010
4. SUPPLY PUMP 105220-4630
5. AUTOM. ADVANCE MECHANIS 105622-1680
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1800
11. Nozzle and Holder 1660090019
12. Open Pre:MPa(Kqf/cm2) 9.8(100)
13. NOZZLE-HOLDER 105071-1240
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

101433-9770 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101433-9770 1014339770
NISSAN-DIESEL 1679090302 1679090302


Zexel num
Bosch num
Firm num
Name
101433-9770 
 
1679090302  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD2204 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.7
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   29.6 28.6 30.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   13.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   29.2 27.7 30.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   10.2+-0. 5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.8 1.3 2.3
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   3.3 2.8 3.8
Timer adjustment_05
Pump speed r/min   1350
Advance angle deg.   4.3 3.8 4.8
Timer adjustment_06
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101433-9770
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Rack difference from N = N1
----------
K=15 N1=1350r/min
----------

Speed control lever angle

Test data 101433-9770
F:Full speed I:Idle S:Stop
----------

----------
a=(27deg)+-5deg b=(14deg)+-5deg c=32deg+-3deg

Stop lever angle

Test data 101433-9770
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101433-9770
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(130deg)




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