101433-9353 ZEXEL 9 400 614 124 BOSCH INJECTION-PUMP ASSEMBLY 9400614124 1014339353 1670037w04


101433-9353 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 124 9400614124
ZEXEL 101433-9353 1014339353
NISSAN-DIESEL 1670037W04 1670037w04

Service parts 101433-9353 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-8610
3. GOVERNOR 105542-3660
4. SUPPLY PUMP 105220-4750
5. AUTOM. ADVANCE MECHANIS 105622-0840
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101433-9353 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 124 9400614124
ZEXEL 101433-9353 1014339353
NISSAN-DIESEL 1670037W04 1670037w04


Zexel num
Bosch num
Firm num
Name
101433-9353 
9 400 614 124 
1670037W04  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD22 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   38.8 37.8 39.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   -
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   38.8 38.3 39.3
Remarks
Set full load.
 
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.6 0.1 1.1
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1800
Advance angle deg.   5 4.5 5.5
Timer adjustment_05
Pump speed r/min   2000
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101433-9353
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)RACK LIMIT: RAL (5)Beginning of idle sub spring operation: L1 (6)With stop device. (7)Injection quantity Q = Q1 or less
----------
RAL=13.7-0.2mm L1=7.8+-0.1mm Q1=3mm3/st
----------

Speed control lever angle

Test data 101433-9353
B:When boosted N:Normal S:Stop (1)Rack position = aa
----------
aa=14mm
----------
a=20.5deg+-3deg b=4deg+-5deg c=0.5deg+-5deg

0000001501 ACS

Test data 101433-9353
(A) Set screw (B) Nut (c) Nut (D) Lever 1. Aneroid compensator unit adjustment (1)Screw in (A) to obtain L1. 2. Governor installation (1)Before installing the aneroid compensator, R must equal at least R1 when the lever D is moved to the excess fuel side.
----------
L1=0.5~1mm R1=14mm
----------

Timing setting

Test data 101433-9353
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




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