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101432-0300 ZEXEL 9 400 612 446 BOSCH INJECTION-PUMP ASSEMBLY 9400612446 1014320300 5156014043


101432-0300 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 446 9400612446
ZEXEL 101432-0300 1014320300
ISUZU 5156014043 5156014043

Service parts 101432-0300 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-9190
3. GOVERNOR 105410-7150
4. SUPPLY PUMP 105220-4742
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-6320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101432-0300 as INJECTION-PUMP ASSEMBLY
101609-3300 as _
101609-3301

Cross reference number

BOSCH 9 400 612 446 9400612446
ZEXEL 101432-0300 1014320300
ISUZU 5156014043 5156014043


Zexel num
Bosch num
Firm num
Name
101432-0300 
9 400 612 446 
5156014043  ISUZU
INJECTION-PUMP ASSEMBLY
C240 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-3-4-2
Pre-stroke mm   2.25 2.2 2.3
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   38.3 37.3 39.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6.9 9.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101432-0300
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=13 R1=(17.5)mm N1=1300r/min N2=400r/min N3=1300r/min N4=700r/min
----------

Speed control lever angle

Test data 101432-0300
F:Full speed I:Idle S:Stop
----------

----------
a=24deg+-5deg b=38deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101432-0300
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=53deg+-5deg

Timing setting

Test data 101432-0300
(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(60deg)




Have questions with 101432-0300?





Group cross 101432-0300 ZEXEL

Isuzu 

101432-0300  
9 400 612 446 
5156014043 
INJECTION-PUMP ASSEMBLY
C240
101432-0310  
9 400 610 100 
8941399530 
INJECTION-PUMP ASSEMBLY
C240
101432-0320  
F 019 Z20 441 
8941399540 
INJECTION-PUMP ASSEMBLY
C240
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