101432-0290 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014320290 5156014380

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101432-0290 1014320290

ISUZU 5156014380 5156014380

Cross reference number

ZEXEL 101432-0290 1014320290

ISUZU 5156014380 5156014380

Zexel num

Bosch num

Firm num

Name

101432-0290
101432-0292

5156014380 ISUZU

INJECTION-PUMP ASSEMBLY
C240 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 2.25 2.2 2.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 36.5 34.9 38.1

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 11.7

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 34.4 33.4 35.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position 7.9+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.2 6.1 8.3

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)Injection quantity Q = Q1 or less
----------
L1=6.9+-0.3mm Q1=3mm3/st
----------

Speed control lever angle

S:Stop B:When boosted N:Normal (1)Rack position = aa
----------
aa=18mm
----------
a=23.5deg+-3deg b=15deg+-5deg c=2deg+-5deg

Timing setting

(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(60deg)