101432-0150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014320150 5156010242

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101432-0150 1014320150

ISUZU 5156010242 5156010242

Cross reference number

ZEXEL 101432-0150 1014320150

ISUZU 5156010242 5156010242

Zexel num

Bosch num

Firm num

Name

101432-0150

5156010242 ISUZU

INJECTION-PUMP ASSEMBLY
C240 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 2.25 2.2 2.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 12.1

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 39.5 37.5 41.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.2

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 21 20 22

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 9.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 21.4 17.4 25.4

Max. variation between cylinders % 0 -4.5 4.5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 (3)Control lever's minimum speed setting (4)Control lever full speed setting. (5)Idle sub spring setting: L1.
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K=10 R1=(17.5)mm L1=5.7-0.2mm
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Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Set minimum speed.
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aa=750r/min bb=900r/min
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a=2deg+-5deg b=10deg+-5deg c=17deg+-5deg d=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
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aa=18deg
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a=(60deg)