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101431-9870 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014319870 1679090118


101431-9870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101431-9870 1014319870
NISSAN-DIESEL 1679090118 1679090118

Service parts 101431-9870 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-8290
3. GOVERNOR 105410-3160
4. SUPPLY PUMP 105220-4630
5. AUTOM. ADVANCE MECHANIS 105622-0240
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1800
11. Nozzle and Holder 16600-90019
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105071-1240
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

101431-9870 as INJECTION-PUMP ASSEMBLY
103664-1161 as _

Cross reference number

ZEXEL 101431-9870 1014319870
NISSAN-DIESEL 1679090118 1679090118


Zexel num
Bosch num
Firm num
Name
101431-9870 
 
1679090118  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD22 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   37 35.5 38.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   14.3
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   38.4 37.4 39.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.8
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   550
Advance angle deg.   0.7
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2 1.5 2.5
Timer adjustment_05
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Timer adjustment_06
Pump speed r/min   1300
Advance angle deg.   4 3.5 4.5
Timer adjustment_07
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101431-9870
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

Test data 101431-9870
F:Full speed I:Idle S:Stop
----------

----------
a=14deg+-5deg b=23deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101431-9870
N:Pump normal S:Stop the pump.
----------

----------
a=(19deg) b=(34deg)




Have questions with 101431-9870?





Group cross 101431-9870 ZEXEL

Nissan-Diesel 

101431-9800  

101431-9870 
 
1679090115 
INJECTION-PUMP ASSEMBLY
SD22
101431-9810  
 
1679090117 
INJECTION-PUMP ASSEMBLY
SD22
101431-9820  
 
16700Y8400 
INJECTION-PUMP ASSEMBLY
SD22
101431-9830  
 
16700Y7500 
INJECTION-PUMP ASSEMBLY
SD20
101431-9840  
 
16700Y7501 
INJECTION-PUMP ASSEMBLY
SD20
101431-9850  
9 400 610 030 
16700Y8401 
INJECTION-PUMP ASSEMBLY
SD22
101431-9860  
 
16700Y8402 
INJECTION-PUMP ASSEMBLY
SD22
101431-9870  
 
1679090118 
INJECTION-PUMP ASSEMBLY
SD22
101431-9880  
9 400 614 110 
16700J0202 
INJECTION-PUMP ASSEMBLY
SD22
101431-9890  
 
16700Y7502 
INJECTION-PUMP ASSEMBLY
SD20
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