101431-9770 ZEXEL 9 400 610 001 BOSCH INJECTION-PUMP ASSEMBLY 9400610001 1014319770 16700y1402


101431-9770 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 001 9400610001
ZEXEL 101431-9770 1014319770
NISSAN-DIESEL 16700Y1402 16700y1402

Service parts 101431-9770 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-8350
3. GOVERNOR 105542-6761
4. SUPPLY PUMP 105220-4620
5. AUTOM. ADVANCE MECHANIS 105622-0240
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1800
11. Nozzle and Holder 16600-90019
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105071-1240
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

101431-9770 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 001 9400610001
ZEXEL 101431-9770 1014319770
NISSAN-DIESEL 16700Y1402 16700y1402


Zexel num
Bosch num
Firm num
Name
101431-9770 
9 400 610 001 
16700Y1402  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD22 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   37.3 36.3 38.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   11
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   37.3 35.7 38.9
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   6
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   7 6.2 7.8
Max. variation between cylinders %   0 -7.5 7.5
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   -
Rack position   -
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   37.3 36.8 37.8
Remarks
Set full load.
 
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   550
Advance angle deg.   0.7
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2 1.5 2.5
Timer adjustment_05
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Timer adjustment_06
Pump speed r/min   1300
Advance angle deg.   4 3.5 4.5
Timer adjustment_07
Pump speed r/min   1500
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101431-9770
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)Torque control stroke: L2 (6)Injection quantity Q = Q1 or less
----------
L1=7.5+0.3mm L2=1+-0.05mm Q1=3mm3/st
----------

Speed control lever angle

Test data 101431-9770
S:Stop B:When boosted N:Normal (1)Rack position = aa (2)Rack position bb
----------
aa=(1.8)mm bb=(18)mm
----------
a=20.5deg+-3deg b=14deg+-5deg c=3.5deg+-5deg




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