101431-4000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014314000 8944223520


101431-4000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101431-4000 1014314000
ISUZU 8944223520 8944223520

Service parts 101431-4000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-9300
3. GOVERNOR 105542-4390
4. SUPPLY PUMP 105220-4742
5. AUTOM. ADVANCE MECHANIS 105621-0410
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1430
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8(120)
13. NOZZLE-HOLDER
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101431-4000 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101431-4000 1014314000
ISUZU 8944223520 8944223520


Zexel num
Bosch num
Firm num
Name
101431-4000 
 
8944223520  ISUZU
INJECTION-PUMP ASSEMBLY
C240 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   2.25 2.2 2.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.8
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   39.8 38.2 41.4
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   13.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   41.4 40.4 42.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   8.8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7 5.9 8.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Timer adjustment
Pump speed r/min   (450)
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1325
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101431-4000
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Beginning of idle sub spring operation: L1 (5)Injection quantity Q = Q1 or less
----------
L1=7.8+-0.3mm Q1=3mm3/st
----------

Speed control lever angle

Test data 101431-4000
N:Normal B:When boosted S:Stop (1)Rack position = aa
----------
aa=18mm
----------
a=1.5deg+-5deg b=27deg+-5deg c=8.5deg+-5deg

Timing setting

Test data 101431-4000
(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(60deg)




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Isuzu 

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