Rating:
Information injection-pump assembly
BOSCH
9 400 614 090
9400614090
ZEXEL
101431-0830
1014310830
ISUZU
5156012431
5156012431
Service parts 101431-0830 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-039-1
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 090
9400614090
ZEXEL
101431-0830
1014310830
ISUZU
5156012431
5156012431
Zexel num
Bosch num
Firm num
Name
101431-0830
9 400 614 090
5156012431 ISUZU
INJECTION-PUMP ASSEMBLY
C240 K
C240 K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-3-4-2
Pre-stroke
mm
2.25
2.2
2.3
Rack position
R=12
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
12
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
42.4
41.4
43.4
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
8+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
7.8
6.7
8.9
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
-
Rack position
-
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
42.4
41.9
42.9
Remarks
Smoke setting: 3.2 kPa {400 mmAq}
Smoke setting: 3.2 kPa {400 mmAq}
Timer adjustment
Pump speed
r/min
550
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
1000
Advance angle
deg.
1.1
0.6
1.6
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
3.2
2.7
3.7
Timer adjustment_04
Pump speed
r/min
1950
Advance angle
deg.
6.5
6
7
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)Beginning of idle sub spring operation: L1
(5)Injection quantity Q = Q1 or less
----------
L1=8.6+0.3mm Q1=3mm3/st
----------
----------
L1=8.6+0.3mm Q1=3mm3/st
----------
Speed control lever angle
B:When boosted
N:Normal
(1)Rack position = aa
----------
aa=18mm
----------
a=12deg+-5deg b=2.5deg+-5deg
----------
aa=18mm
----------
a=12deg+-5deg b=2.5deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Gear mark Z for the No. 4 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(60deg)
----------
aa=12deg
----------
a=(60deg)
Have questions with 101431-0830?
Group cross 101431-0830 ZEXEL
Isuzu
101431-0830
9 400 614 090
5156012431
INJECTION-PUMP ASSEMBLY
C240
C240