101431-0610 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014310610 5156010282


101431-0610 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101431-0610 1014310610
ISUZU 5156010282 5156010282

Cross reference number

ZEXEL 101431-0610 1014310610
ISUZU 5156010282 5156010282


Zexel num
Bosch num
Firm num
Name
101431-0610 
101431-0612 
 
5156010282  ISUZU
INJECTION-PUMP ASSEMBLY
C240 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   2.25 2.2 2.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.6
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   41.3 39.7 42.9
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   43 42 44
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.6+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6.9 9.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   2 1.2 2.7
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   4.5 3.9 4.9
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   6 6 6
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101431-0610
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)At rack cap installation: R1
----------
K=13 R1=(17.5)mm
----------

Speed control lever angle

Test data 101431-0610
F:Full speed I:Idle S:Stop
----------

----------
a=20deg+-5deg b=30deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101431-0610
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101431-0610
(1)Pump vertical direction (2)Gear mark Z for the No. 4 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(60deg)




Have questions with 101431-0610?





Group cross 101431-0610 ZEXEL

Isuzu 

 
5156010261 
INJECTION-PUMP ASSEMBLY
C240
101431-0610  

101431-0612 
 
5156010282 
INJECTION-PUMP ASSEMBLY
C240
 
5156010283 
INJECTION-PUMP ASSEMBLY
C240
9 400 610 263 
 
INJECTION-PUMP ASSEMBLY
C240

Isuzu 

9 400 610 263 
5156010284 
INJECTION-PUMP ASSEMBLY
C240
9 400 610 114 
5156010292 
INJECTION-PUMP ASSEMBLY
C240
9 400 610 297 
5156010302 
INJECTION-PUMP ASSEMBLY
C240
F 019 Z20 439 
5156010332 
INJECTION-PUMP ASSEMBLY
C240
F 019 Z20 440 
5156010342 
INJECTION-PUMP ASSEMBLY
C240
 
5156010352 
INJECTION-PUMP ASSEMBLY
C240
9 400 612 331 
5156010353 
INJECTION-PUMP ASSEMBLY
C240
 
5156010362 
INJECTION-PUMP ASSEMBLY
C240
 
5156010373 
INJECTION-PUMP ASSEMBLY
C240
9 400 614 088 
5156010374 
INJECTION-PUMP ASSEMBLY
C240
 
5156010382 
INJECTION-PUMP ASSEMBLY
C240
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