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101431-0240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014310240 5156005421


101431-0240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101431-0240 1014310240
ISUZU 5156005421 5156005421

Service parts 101431-0240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101043-9050
3. GOVERNOR
4. SUPPLY PUMP 105220-1571
5. AUTOM. ADVANCE MECHANIS 105621-0290
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101431-0240 as INJECTION-PUMP ASSEMBLY
106671-4523 as _

Cross reference number

ZEXEL 101431-0240 1014310240
ISUZU 5156005421 5156005421


Zexel num
Bosch num
Firm num
Name
101431-0240 
 
5156005421  ISUZU
INJECTION-PUMP ASSEMBLY
C240 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1650
Bosch type code   DN0SD2110
Nozzle holder   105081-3120
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-1.6-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-3-4-2
Pre-stroke mm   2.25 2.2 2.3
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.4
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   43 41.9 44.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   44 42.5 45.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   9 7.7 10.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   17.5+-0. 5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   60 60
Fixing the lever   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   2 1.2 2.7
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   4.5 3.9 4.9
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   6 6 6
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101431-0240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1
----------
K=10 R1=(17.5)mm
----------

Speed control lever angle

Test data 101431-0240
F:Full speed (1)Beginning of speed increase (2)Fix idle side stopper bolt.
----------

----------
a=23deg+-5deg b=31deg+-5deg




Have questions with 101431-0240?





Group cross 101431-0240 ZEXEL

Isuzu 

101431-0200  
 
5156002003 
INJECTION-PUMP ASSEMBLY
C240
101431-0210  
 
5156004961 
INJECTION-PUMP ASSEMBLY
C240
101431-0220  
 
5156004971 
INJECTION-PUMP ASSEMBLY
C240
101431-0230  
 
5156005501 
INJECTION-PUMP ASSEMBLY
C240
101431-0240  
 
5156005421 
INJECTION-PUMP ASSEMBLY
C240
101431-0250  
 
5156006951 
INJECTION-PUMP ASSEMBLY
C240
101431-0260  

101431-0280 
 
5156006990 

101431-0270  
 
5156007031 
INJECTION-PUMP ASSEMBLY
C240
101431-0280  
 
5156007221 
INJECTION-PUMP ASSEMBLY
C240
101431-0290  
 
5156007681 

C240
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