101421-7060 ZEXEL 9 400 614 084 BOSCH INJECTION-PUMP ASSEMBLY 9400614084 1014217060


101421-7060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 084 9400614084
ZEXEL 101421-7060 1014217060

Include in #1:

Cross reference number

BOSCH 9 400 614 084 9400614084
ZEXEL 101421-7060 1014217060


Zexel num
Bosch num
Firm num
Name
101421-7060 
9 400 614 084 
  ISUZU
INJECTION-PUMP ASSEMBLY
C190 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   32.7 31.7 33.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.4+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6.9 9.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   800+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   4 3.3 4.7
Timer adjustment_04
Pump speed r/min   1900
Advance angle deg.   5.3 4.6 6
Timer adjustment_05
Pump speed r/min   2250
Advance angle deg.   6.5 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101421-7060
N:Pump speed R:Rack position (mm) (1)Idle overrunning test possible until N1. (2)Set using the full load screw. (3)With isochronous switch ON (4)When isochronous switch OFF (5)Prevent overrunning.
----------
N1=2200r/min
----------

Stop lever angle

Test data 101421-7060
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=33deg+-5deg

Timing setting

Test data 101421-7060
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(130deg)




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