Rating:
Information injection-pump assembly
BOSCH
9 400 614 084
9400614084
ZEXEL
101421-7060
1014217060
Include in #1:
106671-2495
as _
Cross reference number
BOSCH
9 400 614 084
9400614084
ZEXEL
101421-7060
1014217060
Zexel num
Bosch num
Firm num
Name
101421-7060
9 400 614 084
ISUZU
INJECTION-PUMP ASSEMBLY
C190 * K
C190 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-3-4-2
Pre-stroke
mm
1.75
1.7
1.8
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.7
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
32.7
31.7
33.7
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.4+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Timer adjustment
Pump speed
r/min
800+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1100
Advance angle
deg.
1.7
1.2
2.2
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
4
3.3
4.7
Timer adjustment_04
Pump speed
r/min
1900
Advance angle
deg.
5.3
4.6
6
Timer adjustment_05
Pump speed
r/min
2250
Advance angle
deg.
6.5
6
7
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Idle overrunning test possible until N1.
(2)Set using the full load screw.
(3)With isochronous switch ON
(4)When isochronous switch OFF
(5)Prevent overrunning.
----------
N1=2200r/min
----------
----------
N1=2200r/min
----------
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=20deg+-5deg b=33deg+-5deg
----------
----------
a=20deg+-5deg b=33deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of key groove at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18deg
----------
a=(130deg)
----------
aa=18deg
----------
a=(130deg)
Have questions with 101421-7060?
Group cross 101421-7060 ZEXEL
Isuzu
101421-7060
9 400 614 084
INJECTION-PUMP ASSEMBLY
C190
C190