101421-4770 ZEXEL 9 400 614 078 BOSCH INJECTION-PUMP ASSEMBLY 9400614078 1014214770 5156001204

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 078 9400614078

ZEXEL 101421-4770 1014214770

ISUZU 5156001204 5156001204

Service parts 101421-4770 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101042-9690

3. GOVERNOR 105542-6560

4. SUPPLY PUMP 105220-4742

5. AUTOM. ADVANCE MECHANIS 105621-0320

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1491

11. Nozzle and Holder 5-15300-067-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3171

14. NOZZLE

105000-1650

15. NOZZLE SET

Include in #1:

101421-4770 as INJECTION-PUMP ASSEMBLY

106679-4120 as _

Cross reference number

BOSCH 9 400 614 078 9400614078

ZEXEL 101421-4770 1014214770

ISUZU 5156001204 5156001204

Zexel num

Bosch num

Firm num

Name

101421-4770
101421-4860

9 400 614 078

5156001204 ISUZU

INJECTION-PUMP ASSEMBLY
C190 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 1.75 1.7 1.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point D

Rack position 11.7

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 37 36.1 37.9

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point F

Rack position 7.2+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 7 5.9 8.1

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 52 52

Fixing the rack *

Remarks
Excess fuel for starting.

Injection quantity adjustment_04

Adjusting point -

Rack position -

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 37 36.5 37.5

Remarks
Smoke setting: 4.41 kPa {450 mmAq}

Timer adjustment

Pump speed r/min 800+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 4 3.3 4.7

Timer adjustment_04

Pump speed r/min 1900

Advance angle deg. 5.3 4.6 6

Timer adjustment_05

Pump speed r/min 2250

Advance angle deg. 6.5 6 7

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Torque control stroke (5)Beginning of idle sub spring operation: L1 (6)Injection quantity Q = Q1 or less
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L1=8+-0.3mm Q1=3mm3/st
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