101405-9350 ZEXEL 9 400 612 608 BOSCH INJECTION-PUMP ASSEMBLY 9400612608 1014059350


101405-9350 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 608 9400612608
ZEXEL 101405-9350 1014059350

Service parts 101405-9350 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-4080
3. GOVERNOR 105419-4880
4. SUPPLY PUMP 105220-7180
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156643-5720
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6980
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-4480
14. NOZZLE 105017-3150
15. NOZZLE SET

Include in #1:

101405-9350 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 608 9400612608
ZEXEL 101405-9350 1014059350


Zexel num
Bosch num
Firm num
Name
101405-9350 
101405-9351 
9 400 612 608 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   75.5 74.5 76.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.7+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   11.5 10.2 12.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   R1+0.2++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 90
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9350
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Negative torque control does not operate. (4)RACK LIMIT (5)Set idle sub-spring (6)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101405-9350
F:Full speed I:Idle S:Stop
----------

----------
a=31deg+-3deg b=15deg+-5deg c=2deg+-5deg

Stop lever angle

Test data 101405-9350
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery) (3)Normal
----------
aa=25mm bb=0r/min cc=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

0000001501 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
----------

----------

Timing setting

Test data 101405-9350
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=6deg
----------
a=(110deg)




Have questions with 101405-9350?





Group cross 101405-9350 ZEXEL

Yanmar 

9 400 614 067 
12391251030 
INJECTION-PUMP ASSEMBLY
4TNE106T
9 400 612 413 
12991651100 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 199 
12991651101 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 614 068 
12995951021 
INJECTION-PUMP ASSEMBLY
4TNE94
 
12995651021 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 069 
12995651022 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 607 
 
INJECTION-PUMP ASSEMBLY
9 400 612 938 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 993 
3426106010 
INJECTION-PUMP ASSEMBLY
S4K-T
101405-9350  

101405-9351 
9 400 612 608 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 939 
3426106020 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 994 
3426106030 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 609 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
12991651070 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 048 
12991651071 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 744 
12998251010 
INJECTION-PUMP ASSEMBLY
4TNE98
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 613 049 
3426105060 
INJECTION-PUMP ASSEMBLY
S4K-T
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