101405-9190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014059190 12995151020


101405-9190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101405-9190 1014059190
YANMAR 12995151020 12995151020

Cross reference number

ZEXEL 101405-9190 1014059190
YANMAR 12995151020 12995151020


Zexel num
Bosch num
Firm num
Name
101405-9190 
101405-9191 
 
12995151020  YANMAR
INJECTION-PUMP ASSEMBLY
4TNE98 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   45 44 46
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.6+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   11.5++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 55 65
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101405-9190
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=8 N1=1100r/min N2=650r/min
----------

Speed control lever angle

Test data 101405-9190
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101405-9190
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=7deg+-5deg b=53deg+-5deg

Timing setting

Test data 101405-9190
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101405-9190 ZEXEL

Yanmar 

9 400 612 490 
12995551050 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 095 
12995551051 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 066 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 109 
3426113010 
INJECTION-PUMP ASSEMBLY
S4K
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 614 061 
3426118010 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 067 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 110 
3426113020 
INJECTION-PUMP ASSEMBLY
S4K
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 357 
3426118020 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 614 062 
3426108030 
INJECTION-PUMP ASSEMBLY
S4K-T

Yanmar 

9 400 612 823 
12995551060 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 063 
12995551061 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 612 524 
12991551030 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 614 064 
12991551031 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 612 606 
12391551000 
INJECTION-PUMP ASSEMBLY
4TNE106
101405-9190  

101405-9191 
 
12995151020 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 065 
12995151000 
INJECTION-PUMP ASSEMBLY
4TNE98
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