101405-3210 ZEXEL 9 400 611 820 BOSCH INJECTION-PUMP ASSEMBLY 9400611820 1014053210 3863964


101405-3210 INJECTION-PUMP ASSEMBLY
Rating:
9
Buy INJECTION-PUMP ASSEMBLY 101405-3210 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 611 820 9400611820
ZEXEL 101405-3210 1014053210
KOMATSU 3863964 3863964

Service parts 101405-3210 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9340
3. GOVERNOR 105404-5750
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101405-3210 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 820 9400611820
ZEXEL 101405-3210 1014053210
KOMATSU 3863964 3863964


Zexel num
Bosch num
Firm num
Name
101405-3210 
9 400 611 820 
3863964  KOMATSU
INJECTION-PUMP ASSEMBLY
S4D102E K 14BC INJECTION PUMP ASSY PE4A,5A, PE
101405-3210 
9 400 611 820 
6732711430  KOMATSU
INJECTION-PUMP ASSEMBLY
S4D102E K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.4
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   115.5 114.5 116.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   52 52
Boost pressure mmHg   390 390
Hydraulic cylinder ON   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.2+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   15 14 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder ON   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 105 115
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder OFF   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   11
Boost pressure kPa   20 18.7 21.3
Boost pressure mmHg   150 140 160
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   12.65
Boost pressure kPa   38.7 32 45.4
Boost pressure mmHg   290 240 340

Test data Ex:

Governor adjustment

Test data 101405-3210
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust the secondary timing before adjusting the governor. (4)RACK LIMIT (When hydraulic cylinder is OFF) (5)When hydraulic cylinder ON: P1 (6)Rack difference between N = N1 and N = N2
----------
K=5 P1=((392)kPa,{(4)kgf/cm2}) N1=1200r/min N2=800r/min
----------

Speed control lever angle

Test data 101405-3210
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101405-3210
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101405-3210
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=14.5deg bb=0deg
----------
a=54deg54min+-3deg b=7deg15min+-30min




Have questions with 101405-3210?





Group cross 101405-3210 ZEXEL

Komatsu 

9 400 611 222 
3863904 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 611 222 
6732711410 
INJECTION-PUMP ASSEMBLY
S4D102E
101405-3210  
9 400 611 820 
3863964 
INJECTION-PUMP ASSEMBLY
S4D102E
101405-3210  
9 400 611 820 
6732711430 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 057 
3863983 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 057 
6732711420 
INJECTION-PUMP ASSEMBLY
S4D102E

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
DB33TI

Komatsu 

9 400 612 562 
3864031 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 612 562 
6732711421 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 612 254 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 943 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 019 Z10 943 
4063242 
INJECTION-PUMP ASSEMBLY
F 019 Z10 943 
6737711110 
INJECTION-PUMP ASSEMBLY
F 01G 0V0 004 
 
INJECTION-PUMP ASSEMBLY
SAA4D102

Komatsu 

F 01G 0V0 004 
6737711110 
INJECTION-PUMP ASSEMBLY
SAA4D102
 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 944 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 019 Z10 944 
4063533 
INJECTION-PUMP ASSEMBLY
F 019 Z10 944 
6737711120 
INJECTION-PUMP ASSEMBLY
F 01G 0V0 005 
 
INJECTION-PUMP ASSEMBLY
SAA4D102

Komatsu 

F 01G 0V0 005 
6737711120 
INJECTION-PUMP ASSEMBLY
SAA4D102
 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 945 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 019 Z10 945 
4063535 
INJECTION-PUMP ASSEMBLY
F 019 Z10 945 
6737711130 
INJECTION-PUMP ASSEMBLY
F 01G 0V0 006 
 
INJECTION-PUMP ASSEMBLY
SAA4D102

Komatsu 

F 01G 0V0 006 
6737711130 
INJECTION-PUMP ASSEMBLY
SAA4D102
9 400 612 814 
3864227 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 612 814 
6732711370 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 619 530 
 
INJECTION-PUMP ASSEMBLY
SAA4D102
Back to top