101403-9041 ZEXEL F 01G 09U 01F BOSCH INJECTION-PUMP ASSEMBLY f01g09u01f 1014039041


101403-9041 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 01F f01g09u01f
ZEXEL 101403-9041 1014039041

Service parts 101403-9041 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9430
3. GOVERNOR 105921-9851
4. SUPPLY PUMP 105220-7060
5. AUTOM. ADVANCE MECHANIS 105671-0610
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6620
11. Nozzle and Holder 16600-19D20
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-4270
14. NOZZLE 105017-2440
15. NOZZLE SET

Include in #1:

101403-9041 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 01F f01g09u01f
ZEXEL 101403-9041 1014039041


Zexel num
Bosch num
Firm num
Name
101403-9041 
101403-9042 
F 01G 09U 01F 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   14.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   98.5 96.9 100.1
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10 8.2 11.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(14.1)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   98.5 97.5 99.5
Basic   *
Fixing the lever   *
Boost pressure kPa   60.7 60.7
Boost pressure mmHg   455 455
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   112 108 116
Fixing the lever   *
Boost pressure kPa   60.7 60.7
Boost pressure mmHg   455 455
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2-1.65
Boost pressure kPa   14 12.7 15.3
Boost pressure mmHg   105 95 115
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R2(R1-0. 15)
Boost pressure kPa   47.3 47.3 47.3
Boost pressure mmHg   355 355 355
Timer adjustment
Pump speed r/min   780--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   730
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1550
Advance angle deg.   5.7 5.2 6.2
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   7 6.5 7.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101403-9041
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=N79 BCL=1.65+-0.1mm
----------

Speed control lever angle

Test data 101403-9041
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=71deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101403-9041
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=15mm
----------
a=10deg+-5deg b=29deg+-5deg

Timing setting

Test data 101403-9041
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(50deg)




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