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101402-9861 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029861


101402-9861 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9861 1014029861

Cross reference number

ZEXEL 101402-9861 1014029861


Zexel num Bosch num Firm num Firm Name
101402-9861        INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   45 44 46
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.6+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   11.5++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 55 65
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9861
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
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K=8 N1=1100r/min N2=650r/min
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Speed control lever angle

Test data 101402-9861
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101402-9861
N:Pump normal S:Stop the pump. (1)Normal stop
----------

----------
a=58deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9861
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101402-9861 ZEXEL

101402-9800      INJECTION-PUMP ASSEMBLY
4TNE94
101402-9801      INJECTION-PUMP ASSEMBLY

Yanmar 

101402-9802 
101402-9803    12991651010  INJECTION-PUMP ASSEMBLY
4TNE94
101402-9803  9 400 613 435  12991651011  INJECTION-PUMP ASSEMBLY
4TNE94

Mitsubishi-Heav 

101402-9810  9 400 614 028  3426104050  INJECTION-PUMP ASSEMBLY
S4K
101402-9820  9 400 614 029  3426103040  INJECTION-PUMP ASSEMBLY
S4K-T
101402-9830  9 400 614 030  3426103090  INJECTION-PUMP ASSEMBLY
S4K-T
101402-9840  9 400 611 314  3426113030  INJECTION-PUMP ASSEMBLY
S4K
101402-9850  9 400 611 579  3426112050  INJECTION-PUMP ASSEMBLY
S4K-T
101402-9860      INJECTION-PUMP ASSEMBLY
4TNE98
101402-9861      INJECTION-PUMP ASSEMBLY

Yanmar 

101402-9862  9 400 614 031  12992051000  INJECTION-PUMP ASSEMBLY
4TNE98

Dpico 

101402-9870  F 019 Z10 941    INJECTION-PUMP ASSEMBLY
4D31T

Mitsubishi-Heav 

101402-9880  9 400 614 032  3426104060  INJECTION-PUMP ASSEMBLY
S4K-T
101402-9890  9 400 611 382  3426113060  INJECTION-PUMP ASSEMBLY
S4K
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