101402-9840 ZEXEL 9 400 611 314 BOSCH INJECTION-PUMP ASSEMBLY 9400611314 1014029840 3426113030


101402-9840 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 314 9400611314
ZEXEL 101402-9840 1014029840
MITSUBISHI-HEAV 3426113030 3426113030

Service parts 101402-9840 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8040
3. GOVERNOR 105419-3280
4. SUPPLY PUMP 105220-5581
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5210
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-1180
15. NOZZLE SET

Include in #1:

101402-9840 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 314 9400611314
ZEXEL 101402-9840 1014029840
MITSUBISHI-HEAV 3426113030 3426113030


Zexel num
Bosch num
Firm num
Name
101402-9840 
9 400 611 314 
3426113030  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   76.5 75.5 77.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.1+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9840
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1.
----------
K=5 L1=3.4+-0.1mm
----------

Speed control lever angle

Test data 101402-9840
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=915r/min bb=750r/min
----------
a=(5deg)+-5deg b=(14deg)+-5deg c=(4deg)+-5deg

Stop lever angle

Test data 101402-9840
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side (2)Normal
----------

----------
a=26.5deg+-5deg b=53deg+-5deg c=(11deg)

Timing setting

Test data 101402-9840
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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