101402-9650 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029650 3426103080


101402-9650 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9650 1014029650
MITSUBISHI-HEAV 3426103080 3426103080

Cross reference number

ZEXEL 101402-9650 1014029650
MITSUBISHI-HEAV 3426103080 3426103080


Zexel num
Bosch num
Firm num
Name
101402-9650 
101402-9651 
 
3426103080  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S4K-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   80.5 79.5 81.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   11 9.7 12.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 85
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9650
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Main spring setting (6)Set idle sub-spring
----------
K=11 N1=1030r/min N2=700r/min
----------

Speed control lever angle

Test data 101402-9650
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101402-9650
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side
----------

----------
a=26.5deg+-5deg b=53deg+-5deg c=(9deg)

Timing setting

Test data 101402-9650
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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Group cross 101402-9650 ZEXEL

Mitsubishi-Heav 

101402-9650  

101402-9651 
 
3426103080 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 611 681 
3426103081 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY
S4K-T

Mitsubishi-Heav 

9 400 612 028 
3426103082 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 488 
3426103083 
INJECTION-PUMP ASSEMBLY
S4K-T
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