101402-9630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029630 12391051010


101402-9630 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9630 1014029630
YANMAR 12391051010 12391051010

Service parts 101402-9630 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8720
3. GOVERNOR 105419-2900
4. SUPPLY PUMP 105220-7200
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101402-9630 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101402-9630 1014029630
YANMAR 12391051010 12391051010


Zexel num
Bosch num
Firm num
Name
101402-9630 
101402-9631 
 
12391051010  YANMAR
INJECTION-PUMP ASSEMBLY
4TNE106T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   85 84 86
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   16 15 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   120 110 130
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9630
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=11
----------

Speed control lever angle

Test data 101402-9630
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101402-9630
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=58deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9630
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101402-9630?





Group cross 101402-9630 ZEXEL

Mitsubishi-Heav 

9 400 613 092 
3426103060 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426103070 
INJECTION-PUMP ASSEMBLY
S4K
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 107 
3426113070 
INJECTION-PUMP ASSEMBLY
S4K
 
 
INJECTION-PUMP ASSEMBLY
9 400 613 044 
 
INJECTION-PUMP ASSEMBLY
4TNE106
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 614 019 
12391151010 
INJECTION-PUMP ASSEMBLY
4TNE106
101402-9630  

101402-9631 
 
12391051010 
INJECTION-PUMP ASSEMBLY
4TNE106T
 
 
INJECTION-PUMP ASSEMBLY
9 400 612 023 
 
INJECTION-PUMP ASSEMBLY
4TNE106T

Yanmar 

9 400 612 818 
12391051011 
INJECTION-PUMP ASSEMBLY
4TNE106T
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 614 020 
1679090403 
INJECTION-PUMP ASSEMBLY
BD30T

Mitsubishi-Heav 

 
3426103080 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 611 681 
3426103081 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY
S4K-T

Mitsubishi-Heav 

9 400 612 028 
3426103082 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 488 
3426103083 
INJECTION-PUMP ASSEMBLY
S4K-T
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

 
 
INJECTION-PUMP ASSEMBLY
4TNE94
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 682 
 
INJECTION-PUMP ASSEMBLY
4TNE94

Yanmar 

9 400 612 523 
12991551020 
INJECTION-PUMP ASSEMBLY
4TNE94
9 400 613 094 
12991551021 
INJECTION-PUMP ASSEMBLY
4TNE94
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
4TNE98

Yanmar 

9 400 612 489 
12995551030 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 613 045 
12995551031 
INJECTION-PUMP ASSEMBLY
4TNE98

Mitsubishi-Heav 

9 400 614 021 
3426108010 
INJECTION-PUMP ASSEMBLY
S4K-T
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