101402-9411 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029411


101402-9411 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9411 1014029411

Cross reference number

ZEXEL 101402-9411 1014029411


Zexel num
Bosch num
Firm num
Name
101402-9411 
 
   
INJECTION-PUMP ASSEMBLY
14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   40.1 39.1 41.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7+-0.5
Pump speed r/min   415 415 415
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   8.8++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 60 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9411
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference from N = N1
----------
K=14 N1=1225r/min
----------

Speed control lever angle

Test data 101402-9411
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(28deg)+-5deg b=(15deg)+-5deg

Stop lever angle

Test data 101402-9411
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=7deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9411
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101402-9411?





Group cross 101402-9411 ZEXEL

Yanmar 

9 400 610 491 
 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 610 492 
 
INJECTION-PUMP ASSEMBLY
4TNE98
101402-9411  
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 613 330 
12995051000 
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Yanmar 

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9 400 613 180 
12990051001 
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4TNE94
 
 
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Yanmar 

9 400 614 013 
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4TNE98
 
 
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4TNE94
9 400 614 014 
 
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Mitsubishi-Heav 

9 400 610 493 
3426102060 
INJECTION-PUMP ASSEMBLY
S4K-EIT
9 400 611 419 
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S4K-EIT
9 400 610 494 
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S4K-T
9 400 611 680 
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INJECTION-PUMP ASSEMBLY
S4K-T
 
 
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9 400 613 093 
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Yanmar 

 
 
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4TNE94
 
 
INJECTION-PUMP ASSEMBLY
 
 
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INJECTION-PUMP ASSEMBLY

Yanmar 

 
12995551000 
INJECTION-PUMP ASSEMBLY
4TNE98
9 400 614 015 
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INJECTION-PUMP ASSEMBLY
4TNE98
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