Rating:
Information injection-pump assembly
BOSCH
9 400 610 489
9400610489
ZEXEL
101402-9090
1014029090
YANMAR
12745051010
12745051010
Service parts 101402-9090 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 610 489
9400610489
ZEXEL
101402-9090
1014029090
YANMAR
12745051010
12745051010
Zexel num
Bosch num
Firm num
Name
101402-9090
9 400 610 489
12745051010 YANMAR
INJECTION-PUMP ASSEMBLY
4CHLTN K 14BC INJECTION PUMP ASSY PE4A,5A, PE
4CHLTN K 14BC INJECTION PUMP ASSY PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-4-3
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5
Cyl.1-2 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5
Cal 1-3 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.5
Pump speed
r/min
900
900
900
Each cylinder's injection qty
mm3/st.
40.8
39.8
41.8
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
6+-0.5
Pump speed
r/min
300
300
300
Each cylinder's injection qty
mm3/st.
8.7
7.7
9.7
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT; RAL(Shim 0)
(4)Torque control stroke: L1 (N = N1 and N = N2 rack difference).
(5)Set idle sub-spring
----------
K=6 RAL=15.4mm L1=2.4+-0.2mm N1=850r/min N2=400r/min
----------
----------
K=6 RAL=15.4mm L1=2.4+-0.2mm N1=850r/min N2=400r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=0deg+-5deg b=18deg+-5deg
----------
----------
a=0deg+-5deg b=18deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
----------
----------
a=20deg+-5deg b=53deg+-5deg
----------
----------
a=20deg+-5deg b=53deg+-5deg
Have questions with 101402-9090?
Group cross 101402-9090 ZEXEL
Yanmar
101402-9090
9 400 610 489
12745051010
INJECTION-PUMP ASSEMBLY
4CHLTN
4CHLTN