101402-9090 ZEXEL 9 400 610 489 BOSCH INJECTION-PUMP ASSEMBLY 9400610489 1014029090 12745051010


101402-9090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 489 9400610489
ZEXEL 101402-9090 1014029090
YANMAR 12745051010 12745051010

Service parts 101402-9090 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8290
3. GOVERNOR 105400-2150
4. SUPPLY PUMP 105220-4300
5. AUTOM. ADVANCE MECHANIS 105622-0590
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4750
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4220
14. NOZZLE 105015-3430
15. NOZZLE SET

Include in #1:

101402-9090 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 489 9400610489
ZEXEL 101402-9090 1014029090
YANMAR 12745051010 12745051010


Zexel num
Bosch num
Firm num
Name
101402-9090 
9 400 610 489 
12745051010  YANMAR
INJECTION-PUMP ASSEMBLY
4CHLTN K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   40.8 39.8 41.8
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   300 300 300
Each cylinder's injection qty mm3/st.   8.7 7.7 9.7
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-9090
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT; RAL(Shim 0) (4)Torque control stroke: L1 (N = N1 and N = N2 rack difference). (5)Set idle sub-spring
----------
K=6 RAL=15.4mm L1=2.4+-0.2mm N1=850r/min N2=400r/min
----------

Speed control lever angle

Test data 101402-9090
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=0deg+-5deg b=18deg+-5deg

Stop lever angle

Test data 101402-9090
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=20deg+-5deg b=53deg+-5deg




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4CHLTN
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