101402-9080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029080 12643051010


101402-9080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9080 1014029080
YANMAR 12643051010 12643051010

Service parts 101402-9080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105400-2140
4. SUPPLY PUMP 105220-4610
5. AUTOM. ADVANCE MECHANIS 105644-5010
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101402-9080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101402-9080 1014029080
YANMAR 12643051010 12643051010


Zexel num
Bosch num
Firm num
Name
101402-9080 
101402-9081 
 
12643051010  YANMAR
INJECTION-PUMP ASSEMBLY
4HA *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   1100 1100 1100
Each cylinder's injection qty mm3/st.   128.2 126.3 130.1
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.5+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   16 15 17
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-9080
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
----------
K=4 RAL=11.6+0.2mm
----------

Speed control lever angle

Test data 101402-9080
F:Full speed I:Idle S:Stop
----------

----------
a=35deg+-5deg b=10deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101402-9080
N:Pump normal S:Stop the pump.
----------

----------
a=(20deg) b=(53deg)




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Group cross 101402-9080 ZEXEL

Yanmar 

9 400 611 936 
12645051010 
INJECTION-PUMP ASSEMBLY
4HAL
9 400 613 992 
12645051020 
INJECTION-PUMP ASSEMBLY
4HAL
 
12742051010 
INJECTION-PUMP ASSEMBLY
4CH
 
12742051011 
INJECTION-PUMP ASSEMBLY
4H25
9 400 613 993 
12742051012 
INJECTION-PUMP ASSEMBLY
4H25
 
12742051013 

4H25
 
12741251010 
INJECTION-PUMP ASSEMBLY
4CHST
9 400 611 786 
12741251011 
INJECTION-PUMP ASSEMBLY
4CHS-T
9 400 613 994 
12741051010 
INJECTION-PUMP ASSEMBLY
4CH
101402-9080  

101402-9081 
 
12643051010 
INJECTION-PUMP ASSEMBLY
4HA
9 400 613 995 
12643051011 
INJECTION-PUMP ASSEMBLY
4HA
9 400 610 489 
12745051010 
INJECTION-PUMP ASSEMBLY
4CHLTN
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