101402-9040 ZEXEL 9 400 613 993 BOSCH INJECTION-PUMP ASSEMBLY 9400613993 1014029040 12742051012

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 993 9400613993

ZEXEL 101402-9040 1014029040

YANMAR 12742051012 12742051012

Service parts 101402-9040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-8110

3. GOVERNOR 105400-1630

4. SUPPLY PUMP 105220-4300

5. AUTOM. ADVANCE MECHANIS 105622-0590

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101402-9040 as INJECTION-PUMP ASSEMBLY

106679-4045 as _

Cross reference number

BOSCH 9 400 613 993 9400613993

ZEXEL 101402-9040 1014029040

YANMAR 12742051012 12742051012

Zexel num

Bosch num

Firm num

Name

101402-9040

9 400 613 993

12742051012 YANMAR

INJECTION-PUMP ASSEMBLY
4H25 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 1400 1400 1400

Each cylinder's injection qty mm3/st. 66 64.3 67.7

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6+-0.5

Pump speed r/min 200 200 200

Each cylinder's injection qty mm3/st. 13.4 12.4 14.4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.9+-0. 5

Pump speed r/min 100 100 100

Each cylinder's injection qty mm3/st. 74 74 102

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL
----------
K=3 RAL=10.9+-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=30deg+-5deg b=12deg+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

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