101402-7990 ZEXEL 9 400 613 983 BOSCH INJECTION-PUMP ASSEMBLY 9400613983 1014027990 8973138890


101402-7990 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 983 9400613983
ZEXEL 101402-7990 1014027990
ISUZU 8973138890 8973138890

Service parts 101402-7990 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8900
3. GOVERNOR 105419-4150
4. SUPPLY PUMP 105220-7300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156643-2520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-5130
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 18.1(185)
13. NOZZLE-HOLDER 105030-4750
14. NOZZLE 105025-3040
15. NOZZLE SET

Include in #1:

101402-7990 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 983 9400613983
ZEXEL 101402-7990 1014027990
ISUZU 8973138890 8973138890


Zexel num
Bosch num
Firm num
Name
101402-7990 
9 400 613 983 
8973138890  ISUZU
INJECTION-PUMP ASSEMBLY
4BG1-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 127 127
Overflow valve opening pressure kgf/cm2   1.3 1.3 1.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   88 86.9 89.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.2+-0.5
Pump speed r/min   490 490 490
Average injection quantity mm3/st.   8.8 7.4 10.2
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   8.8++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 120 130
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-7990
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=16
----------

Speed control lever angle

Test data 101402-7990
F:Full speed I:Idle D:Dead point S:Stop
----------

----------
a=(13deg)+-3deg b=(12deg)+-5deg c=(23deg)+-5deg d=(23deg)+-5deg

Stop lever angle

Test data 101402-7990
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=13deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-7990
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(100deg)




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