101402-7801 ZEXEL 9 400 613 493 BOSCH INJECTION-PUMP ASSEMBLY 9400613493 1014027801 8972574731


101402-7801 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 493 9400613493
ZEXEL 101402-7801 1014027801
ISUZU 8972574731 8972574731

Service parts 101402-7801 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-4000
3. GOVERNOR 105419-4551
4. SUPPLY PUMP 105220-7140
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-9620
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-5210
11. Nozzle and Holder 8-97257-496-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105025-2250
15. NOZZLE SET

Include in #1:

101402-7801 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 493 9400613493
ZEXEL 101402-7801 1014027801
ISUZU 8972574731 8972574731


Zexel num
Bosch num
Firm num
Name
101402-7801 
9 400 613 493 
8972574731  ISUZU
INJECTION-PUMP ASSEMBLY
4BG1 K 14BD INJECTION PUMP ASSY PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   110 108.4 111.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   260 260 260
Average injection quantity mm3/st.   14 12.7 15.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-7801
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=12
----------

Speed control lever angle

Test data 101402-7801
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(15deg)+-5deg b=(29deg)+-5deg

Stop lever angle

Test data 101402-7801
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-7801
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(95deg)




Have questions with 101402-7801?





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