101402-7170 ZEXEL 9 400 610 483 BOSCH INJECTION-PUMP ASSEMBLY 9400610483 1014027170 8972081810

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 483 9400610483

ZEXEL 101402-7170 1014027170

ISUZU 8972081810 8972081810

Service parts 101402-7170 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-9360

3. GOVERNOR 105400-8600

4. SUPPLY PUMP 105220-6470

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156639-6120

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-6491

11. Nozzle and Holder 8-97169-842-0

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3251

14. NOZZLE 105017-2210

15. NOZZLE SET

Include in #1:

101402-7170 as INJECTION-PUMP ASSEMBLY

104302-6230 as _

Cross reference number

BOSCH 9 400 610 483 9400610483

ZEXEL 101402-7170 1014027170

ISUZU 8972081810 8972081810

Zexel num

Bosch num

Firm num

Name

101402-7170

9 400 610 483

8972081810 ISUZU

INJECTION-PUMP ASSEMBLY
K 14BC INJECTION PUMP ASSY PE4A,5A, PE

101402-7170

9 400 610 483

8971698411 ISUZU

INJECTION-PUMP ASSEMBLY
A K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0820

Overflow valve opening pressure kPa 127 127 127

Overflow valve opening pressure kgf/cm2 1.3 1.3 1.3

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.7

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 86 85 87

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.5+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 13 11 15

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=11
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(119deg)+-5deg b=(33deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(210deg)