101402-7090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014027090 8971660770


101402-7090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-7090 1014027090
ISUZU 8971660770 8971660770

Service parts 101402-7090 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8311
3. GOVERNOR 105419-2670
4. SUPPLY PUMP 105220-6250
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-8621
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6521
11. Nozzle and Holder 8-97030-285-1
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-4361
14. NOZZLE 105015-3930
15. NOZZLE SET

Include in #1:

101402-7090 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101402-7090 1014027090
ISUZU 8971660770 8971660770


Zexel num
Bosch num
Firm num
Name
101402-7090 
101402-7091 
 
8971660770  ISUZU
INJECTION-PUMP ASSEMBLY
4BG1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   83.5 82.4 84.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8.5 7.1 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101402-7090
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub spring. (4)Main spring setting
----------
K=12
----------

Speed control lever angle

Test data 101402-7090
F:Full speed I:Idle S:Stop
----------

----------
a=18deg+-5deg b=30deg+-5deg c=35deg+-3deg

Stop lever angle

Test data 101402-7090
N:Pump normal S:Stop the pump. (1)Without return spring
----------

----------
a=66.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-7090
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(90deg)




Have questions with 101402-7090?





Group cross 101402-7090 ZEXEL

Isuzu 

 
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101402-7090  

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