101402-3860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014023860


101402-3860 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-3860 1014023860

Service parts 101402-3860 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9270
3. GOVERNOR 105404-5210
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101402-3860 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101402-3860 1014023860


Zexel num
Bosch num
Firm num
Name
101402-3860 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   76 75 77
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.7+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   13.5 12.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 95
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-3860
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust the secondary timing before adjusting the governor. (4)RACK LIMIT (5)The torque control spring must does not have a set force. (6)Rack difference between N = N1 and N = N2 (7)Rack difference between N = N3 and N = N4
----------
K=11 N1=1250r/min N2=700r/min N3=1250r/min N4=400r/min
----------

Speed control lever angle

Test data 101402-3860
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=32deg+-5deg

Stop lever angle

Test data 101402-3860
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-3860
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=16.5deg bb=0deg
----------
a=54deg54min+-3deg b=8deg15min+-30min




Have questions with 101402-3860?





Group cross 101402-3860 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 441 
3863338 
INJECTION-PUMP ASSEMBLY
4D102E
9 400 610 441 
6731711110 
INJECTION-PUMP ASSEMBLY
4D102E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 442 
3863347 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 610 442 
6732711150 
INJECTION-PUMP ASSEMBLY
S4D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
6732711140 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 610 443 
3863535 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 610 443 
6732711141 
INJECTION-PUMP ASSEMBLY
S4D102E
 
6731711120 
INJECTION-PUMP ASSEMBLY
4D102E
9 400 610 444 
3863534 
INJECTION-PUMP ASSEMBLY
4D102E
9 400 610 444 
6731711121 
INJECTION-PUMP ASSEMBLY
4D102E
F 019 Z10 102 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 342 
3863360 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 610 342 
6732711190 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 610 445 
3863348 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 610 445 
6732711160 
INJECTION-PUMP ASSEMBLY
S4D102E
101402-3860  
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 446 
3863349 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 610 446 
6732711170 
INJECTION-PUMP ASSEMBLY
S4D102E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 447 
3863418 
INJECTION-PUMP ASSEMBLY
4BT-C
 
6732711121 
INJECTION-PUMP ASSEMBLY
S4D102E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 881 
3863501 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 613 881 
6732711122 
INJECTION-PUMP ASSEMBLY
S4D102E
 
6732711131 
INJECTION-PUMP ASSEMBLY
S4D102E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 882 
3863502 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 613 882 
6732711132 
INJECTION-PUMP ASSEMBLY
S4D102E
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