101402-3300 ZEXEL 9 400 610 192 BOSCH INJECTION-PUMP ASSEMBLY 9400610192 1014023300 6131711601

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 192 9400610192

ZEXEL 101402-3300 1014023300

KOMATSU 6131711601 6131711601

Service parts 101402-3300 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-9000

3. GOVERNOR 105402-1790

4. SUPPLY PUMP 105220-4100

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156612-6620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4460

11. Nozzle and Holder 6131-11-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-3390

14. NOZZLE 105015-3200

15. NOZZLE SET

Include in #1:

101402-3300 as INJECTION-PUMP ASSEMBLY

101603-2591 as _

Cross reference number

BOSCH 9 400 610 192 9400610192

ZEXEL 101402-3300 1014023300

KOMATSU 6131711601 6131711601

Zexel num

Bosch num

Firm num

Name

101402-3300

9 400 610 192

6131711601 KOMATSU

INJECTION-PUMP ASSEMBLY
S4D105 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 2.1 2.05 2.15

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.4

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 86 85 87

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.4

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 14 12.6 15.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Supplied with torque spring not set.
----------
K=12
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=9deg+-5deg b=32deg+-3deg c=29deg+-5deg

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