101402-2420 ZEXEL 9 400 612 918 BOSCH INJECTION-PUMP ASSEMBLY 9400612918 1014022420 220206320a


101402-2420 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 918 9400612918
ZEXEL 101402-2420 1014022420
HINO 220206320A 220206320a

Service parts 101402-2420 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9550
3. GOVERNOR 105401-1350
4. SUPPLY PUMP 105220-6580
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-9520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8660
11. Nozzle and Holder 23600-3570A
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105031-7310
14. NOZZLE
15. NOZZLE SET 105019-2830

Include in #1:

101402-2420 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 918 9400612918
ZEXEL 101402-2420 1014022420
HINO 220206320A 220206320a


Zexel num
Bosch num
Firm num
Name
101402-2420 
101402-2421 
9 400 612 918 
220206320A  HINO
INJECTION-PUMP ASSEMBLY
W04D-T * K 14BD PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.8
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   86.5 84.5 88.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.9+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   11.5 10 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   12.3++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 90 100
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1
Boost pressure kPa   12 9.3 14.7
Boost pressure mmHg   90 70 110
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(11.8)
Boost pressure kPa   33.3 26.6 40
Boost pressure mmHg   250 200 300

Test data Ex:

Governor adjustment

Test data 101402-2420
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Rack difference between N = N1 and N = N2 (6)Set idle sub-spring (7)Main spring setting
----------
K=13 BCL=1+-0.1mm N1=1050r/min N2=800r/min
----------

Speed control lever angle

Test data 101402-2420
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=100mm
----------
a=(15deg)+-5deg b=(27deg)+-5deg

Stop lever angle

Test data 101402-2420
N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa and rack position bb (to be sealed at delivery) (3)Use the hole above R = cc
----------
aa=0r/min bb=1-0.5mm cc=25mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101402-2420
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101402-2420?





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