101402-2380 ZEXEL 9 400 612 449 BOSCH INJECTION-PUMP ASSEMBLY 9400612449 1014022380 220206270a

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101402-2380 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 612 449 9400612449

ZEXEL 101402-2380 1014022380

HINO 220206270A 220206270a

Service parts 101402-2380 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101041-9640

3. GOVERNOR 105401-1280

4. SUPPLY PUMP 105220-6740

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-9520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-5310

11. Nozzle and Holder 23600-3520A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105041-5160

14. NOZZLE 105025-3790

15. NOZZLE SET

Include in #1:

101402-2380 as INJECTION-PUMP ASSEMBLY

107691-3314 as _

Cross reference number

BOSCH 9 400 612 449 9400612449

ZEXEL 101402-2380 1014022380

HINO 220206270A 220206270a

Zexel num

Bosch num

Firm num

Name

101402-2380
101402-2381

9 400 612 449

220206270A HINO

INJECTION-PUMP ASSEMBLY
W04D-T * K 14BD PE4AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 77 75 79

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Boost pressure kPa 32 32

Boost pressure mmHg 240 240

Injection quantity adjustment_02

Adjusting point -

Rack position 6.7+-0.5

Pump speed r/min 485 485 485

Average injection quantity mm3/st. 9 7.5 10.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point E

Rack position 10.7++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 100 110

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-0.5

Boost pressure kPa 6.7 4 9.4

Boost pressure mmHg 50 30 70

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(9.4)

Boost pressure kPa 20 14.7 25.3

Boost pressure mmHg 150 110 190

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Rack difference between N = N1 and N = N2 (6)Idle sub spring setting: L1.
----------
K=13 N1=750r/min N2=350r/min L1=5+-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Use the hole at R = bb (3)When speed is set at cc. (4)Stopper bolt setting
----------
aa=900r/min bb=100mm cc=750r/min
----------
a=(5deg)+-5deg b=(6deg)+-5deg c=(16deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal stop (3)Stopper bolt setting (4)Use the hole above R = cc (5)Stopper bolt setting
----------
aa=0r/min bb=1-0.5mm cc=25mm
----------
a=13deg+-5deg b=50deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)