101402-2230 ZEXEL 9 400 613 863 BOSCH INJECTION-PUMP ASSEMBLY 9400613863 1014022230 220203980a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 863 9400613863

ZEXEL 101402-2230 1014022230

HINO 220203980A 220203980a

Service parts 101402-2230 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101040-9233

3. GOVERNOR 105400-7600

4. SUPPLY PUMP 105220-5140

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-4821

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-5020

11. Nozzle and Holder 23600-1700

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105041-5050

14. NOZZLE 105015-6180

15. NOZZLE SET

Include in #1:

101402-2230 as INJECTION-PUMP ASSEMBLY

108822-3246 as _

Cross reference number

BOSCH 9 400 613 863 9400613863

ZEXEL 101402-2230 1014022230

HINO 220203980A 220203980a

Zexel num

Bosch num

Firm num

Name

101402-2230

9 400 613 863

220203980A HINO

INJECTION-PUMP ASSEMBLY
W04C-T K

101402-2230

9 400 613 863

S220203980A HINO

INJECTION-PUMP ASSEMBLY
W04C-T A K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.1 3.05 3.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 7.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 68.6 66.6 70.6

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 6+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 10.1 8.6 11.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 97 97 107

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=11 N1=750r/min N2=350r/min L1=5.3-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=(5eg)+-5deg b=(4deg)+-5deg c=32deg+-3deg d=(18deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5.5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)