101402-2000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014022000 220202560a


101402-2000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-2000 1014022000
HINO 220202560A 220202560a

Cross reference number

ZEXEL 101402-2000 1014022000
HINO 220202560A 220202560a


Zexel num
Bosch num
Firm num
Name
101402-2000 
101402-2005 
 
220202560A  HINO
INJECTION-PUMP ASSEMBLY
W04D-T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   6.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   48 46 50
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.1 8.6 11.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   10+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   97 97 107
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   7.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   58 55 61
Max. variation between cylinders %   0 -4 4
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101402-2000
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1. (4)Rack difference between N = N1 and N = N2
----------
K=12 L1=5.3-0.5mm N1=750r/min N2=350r/min
----------

Speed control lever angle

Test data 101402-2000
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Pump speed = bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=3deg+-5deg b=19deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101402-2000
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-2000
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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Group cross 101402-2000 ZEXEL

Hino 

101402-2000  

101402-2005 
 
220202560A 
INJECTION-PUMP ASSEMBLY
W04D-T
 
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220202563A 
INJECTION-PUMP ASSEMBLY
W04DT
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W04DT
9 400 611 241 
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