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101402-1002 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014021002


101402-1002 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-1002 1014021002

Service parts 101402-1002 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9930
3. GOVERNOR 105402-2521
4. SUPPLY PUMP 105220-5130
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-7320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5830
11. Nozzle and Holder ME080745
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105048-3501
14. NOZZLE 105017-1000
15. NOZZLE SET

Include in #1:

101402-1002 as INJECTION-PUMP ASSEMBLY
106871-8890 as _

Cross reference number

ZEXEL 101402-1002 1014021002


Zexel num
Bosch num
Firm num
Name
101402-1002 
 
   
INJECTION-PUMP ASSEMBLY
14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   73.5 72.5 74.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 130 135
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-1002
N:Pump speed R:Rack position (mm) (1)Notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)RACK LIMIT (5)Main spring setting (6)Set idle sub-spring
----------
K=19
----------

Speed control lever angle

Test data 101402-1002
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=25deg+-5deg

Stop lever angle

Test data 101402-1002
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-1002
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(130deg)




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Group cross 101402-1002 ZEXEL

101402-1000  
 
 
INJECTION-PUMP ASSEMBLY
101402-1001  
 
 
INJECTION-PUMP ASSEMBLY
101402-1002  
 
 
INJECTION-PUMP ASSEMBLY
101402-1003  
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

101402-1004  
9 400 613 844 
ME080749 
INJECTION-PUMP ASSEMBLY
4D34T
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