101401-9450 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014019450 tf6013800a


101401-9450 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-9450 1014019450
MAZDA TF6013800A tf6013800a

Cross reference number

ZEXEL 101401-9450 1014019450
MAZDA TF6013800A tf6013800a


Zexel num
Bosch num
Firm num
Name
101401-9450 
101401-9451 
 
TF6013800A  MAZDA
INJECTION-PUMP ASSEMBLY
A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-1020
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   82 81.5 82.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   285 285 285
Average injection quantity mm3/st.   15.3 13.3 17.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   82 81.5 82.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.5
Pump speed r/min   1625 1625 1625
Average injection quantity mm3/st.   85.5 81.5 89.5
Fixing the lever   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1700
Advance angle deg.   3.5 3 4
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   5 4.5 5.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-9450
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerances for racks not indicated: +-0.05mm.
----------
T1=L25
----------

Speed control lever angle

Test data 101401-9450
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=20deg+-5deg b=41.5deg+-3deg

Stop lever angle

Test data 101401-9450
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the stop adjuster screw
----------
aa=39mm
----------
a=14deg+-5deg b=(26deg)+-5deg

0000001501 LEVER

Test data 101401-9450
CL:Center line of camshaft ST:Stop adjuster screw f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever 1. Stop lever adjustment outline (1)After completing all adjustments, confirm that the lever angle is within the specifications in the normal position. (2)Set the speed lever in the full speed position. (3)At pump speed Na, position the rack at non-injection position Ra. (4)Set the stop adjusting screw to fix the speed lever in the idling position. (5)Confirm that there is no injection at pump speed Nb.
----------
Na=1965r/min Nb=325r/min Ra=6.7+-0.3mm
----------

Timing setting

Test data 101401-9450
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(140deg)




Have questions with 101401-9450?





Group cross 101401-9450 ZEXEL

Mazda 

101401-9450  

101401-9451 
 
TF6013800A 
INJECTION-PUMP ASSEMBLY
 
TF6113800 
INJECTION-PUMP ASSEMBLY
TF
 
TF6113800C 
INJECTION-PUMP ASSEMBLY
TF
 
TF6113800D 
INJECTION-PUMP ASSEMBLY
TF
 
TF6113800E 
INJECTION-PUMP ASSEMBLY
TF
9 400 611 414 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 612 099 
TF6113800F 
INJECTION-PUMP ASSEMBLY
TF
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