101401-9152 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014019152


101401-9152 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-9152 1014019152

Service parts 101401-9152 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8970
3. GOVERNOR 105492-7160
4. SUPPLY PUMP 105210-4870
5. AUTOM. ADVANCE MECHANIS 105622-1761
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5121
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4740
15. NOZZLE SET

Include in #1:

101401-9152 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-9152 1014019152


Zexel num
Bosch num
Firm num
Name
101401-9152 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   92.2 90.2 94.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.4 6.9 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   94 94
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-9152
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Damper spring setting
----------
RT=1 TH=2.2mm SXL=11.7+-0.1mm N1=500r/min
----------

Speed control lever angle

Test data 101401-9152
F:Full speed
----------

----------
a=20.5deg+-5deg

0000000901

Test data 101401-9152
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=29.5deg+-3deg

Stop lever angle

Test data 101401-9152
N:Normal S:Stop
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

Test data 101401-9152
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)




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Group cross 101401-9152 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 469 
 
INJECTION-PUMP ASSEMBLY
101401-9152  
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

China 

9 400 613 793 
 
INJECTION-PUMP ASSEMBLY
4102BQ
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