101401-7430 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014017430


101401-7430 INJECTION-PUMP ASSEMBLY
Rating:
54
Buy INJECTION-PUMP ASSEMBLY 101401-7430 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101401-7430 1014017430

Service parts 101401-7430 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8671
3. GOVERNOR 105932-2351
4. SUPPLY PUMP 105210-6170
5. AUTOM. ADVANCE MECHANIS 105676-8040
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6041
11. Nozzle and Holder 8-97119-811-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3673
14. NOZZLE 105017-1850
15. NOZZLE SET

Include in #1:

101401-7430 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-7430 1014017430


Zexel num
Bosch num
Firm num
Name
101401-7430 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-3920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   4.1 4.05 4.15
Rack position
Point D
  R=D
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.4
Pump speed r/min   1310 1310 1310
Average injection quantity mm3/st.   73.5 71.9 75.1
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   315 315 315
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.4)
Pump speed r/min   1310 1310 1310
Average injection quantity mm3/st.   73.5 72.5 74.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   87.5 83.5 91.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.45
Pump speed r/min   520 520 520
Average injection quantity mm3/st.   45.6 41.6 49.6
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1-0.3
Pump speed r/min   960 960 960
Average injection quantity mm3/st.   61.5 57.5 65.5
Fixing the lever   *
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   4.8 4.3 5.3
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   5 4.5 5.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-7430
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerances for racks not indicated: +-0.05mm.
----------
T1=M40
----------

Speed control lever angle

Test data 101401-7430
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=38deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 101401-7430
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=20deg+-5deg b=29deg+-5deg

0000001501 ACS

Test data 101401-7430
(A) Housing (B) Snap ring (C) adjusting screw (D) Set screw (E): Push rod (F) Spacer 1. Adjustment of the aneroid compensator (1)Adjust with the (D) set screw so that the clearance between the (A) housing and (B) snap ring is L1. (2)Select the push rod (E) so that the distance from the end surface of the (F) spacer becomes L2. (3)(C) Turn the screw to adjust the beginning of aneroid compensator operation. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Adjust using screw C to obtain the performance shown in the graph above. (3)After final adjustment, confirm that the gap between housing (A) and snapring (B) is L3.
----------
N1=1310r/min L1=1.4~1.7mm L2=0.5+-0.5mm L3=0.1~0.5mm
----------
Ra=R1(12.4)mm Rb=R1-0.4mm Pa=95.4+-5.3kPa(716+-40mmHg) Pb=70.1+-0.7kPa(526+-5mmHg) Q1=73.5+-1cm3/1000st Q2=(61)+-1.6cm3/1000st

Timing setting

Test data 101401-7430
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)Stamping position on the A/T outer rim (4)At the No 1 cylinder's beginning of injection, align with the aligning mark seen through the bracket's check hole and mark the A/T's bevel C1. (5)B.T.D.C.: aa
----------
aa=7deg
----------
a=(60deg) b=(85deg)




Have questions with 101401-7430?





Group cross 101401-7430 ZEXEL

F 019 Z10 158 
 
INJECTION-PUMP ASSEMBLY
9 400 610 423 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 759 
8971449930 
INJECTION-PUMP ASSEMBLY
4HJ1
9 400 619 979 
8971705060 
INJECTION-PUMP ASSEMBLY
4HE1-T
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 760 
8971705061 
INJECTION-PUMP ASSEMBLY
4HE1-T
 
8971705070 
INJECTION-PUMP ASSEMBLY
4HE1-T
9 400 611 145 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 761 
8971705071 
INJECTION-PUMP ASSEMBLY
4HE1-T
101401-7430  
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 762 
8971705040 
INJECTION-PUMP ASSEMBLY
4HG1
9 400 610 424 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 763 
8971705050 
INJECTION-PUMP ASSEMBLY
4HG1
 
8971784850 
INJECTION-PUMP ASSEMBLY
4HG1-T
 
8971784852 
INJECTION-PUMP ASSEMBLY
4HG1-T
F 019 Z20 414 
8971784853 
INJECTION-PUMP ASSEMBLY
4HG1-T
9 400 612 026 
8971784854 
INJECTION-PUMP ASSEMBLY
4HG1-T
9 400 612 910 
8971784855 
INJECTION-PUMP ASSEMBLY
4HG1-T
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 764 
8972041000 
INJECTION-PUMP ASSEMBLY
4HF1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 765 
8972041010 
INJECTION-PUMP ASSEMBLY
4HG1
9 400 613 766 
8972033690 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 767 
8972033700 
INJECTION-PUMP ASSEMBLY
4HF1
Back to top