101401-4691 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014014691 8971140480


101401-4691 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-4691 1014014691
ISUZU 8971140480 8971140480

Service parts 101401-4691 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-8071
3. GOVERNOR 105932-0141
4. SUPPLY PUMP 105210-6120
5. AUTOM. ADVANCE MECHANIS 105676-8000
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-7164
11. Nozzle and Holder 8-97114-315-1
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105048-3832
14. NOZZLE
15. NOZZLE SET 105019-1420

Include in #1:

101401-4691 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-4691 1014014691
ISUZU 8971140480 8971140480


Zexel num
Bosch num
Firm num
Name
101401-4691 
101401-4692 
 
8971140480  ISUZU
INJECTION-PUMP ASSEMBLY
4HE1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-3920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   3.8 3.75 3.85
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.2
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   93 91.4 94.6
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.7+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   14.5 13.2 15.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.2)
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   93 92 94
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.25
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   95.5 91.5 99.5
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2-0.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   73.5 69.5 77.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   55 55 87
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   R2-0.7
Boost pressure kPa   25.3 24 26.6
Boost pressure mmHg   190 180 200
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   R2(R1-0. 55)
Boost pressure kPa   50.7 50.7 50.7
Boost pressure mmHg   380 380 380
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1450
Advance angle deg.   3.8 3.3 4.3
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   4 3.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-4691
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=J34 BCL=0.7+-0.1mm
----------

Speed control lever angle

Test data 101401-4691
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=42deg+-5deg b=(41deg)+-3deg

Stop lever angle

Test data 101401-4691
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=20deg+-5deg b=29deg+-5deg

0000001501 FICD

Test data 101401-4691
(A) applied negative pressure (B) Screw (c) Nut 1. Set the actuator as described below. (1)Confirm that there is clearance between the actuator lever and the speed lever. (2)Loosen the nut (C). (3)Push in the screw (B). (4)Apply P1 from the actuator (A) part. (5)Pull out the screw (B) slowly. (6)Tighten and fix the nut (C) when pump speed is Na and the rack position is Ra. (7)Torque the nut (C) to T1. (8)Apply P2 several times. (9)Confirm that the actuator functions normally. (10)Confirm that there is a clearance between the actuator lever and the speed lever at that time.
----------
P1=53.3kPa(400mmHg) P2=53.3kPa(400mmHg) Na=410r/min Ra=9.75+-0.1mm T1=1.2~1.6N-m(0.12~0.16kgf-m)
----------
L=(2)mm

Timing setting

Test data 101401-4691
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)Stamping position on the A/T outer rim (4)At the No 1 cylinder's beginning of injection, align with the aligning mark seen through the bracket's check hole and mark the A/T's bevel C1. (5)B.T.D.C.: aa
----------
aa=9deg
----------
a=(60deg) b=(85deg)




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Group cross 101401-4691 ZEXEL

Isuzu 

 
8970903560 
INJECTION-PUMP ASSEMBLY
4HF1
 
8970903580 
INJECTION-PUMP ASSEMBLY
4HF1
F 019 Z10 099 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 715 
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4HF1
 
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4HF1
F 019 Z10 100 
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4HF1
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4HF1
F 019 Z10 318 
 
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Isuzu 

9 400 613 717 
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INJECTION-PUMP ASSEMBLY
4HF1
F 019 Z10 319 
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4HF1
F 019 Z10 320 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 613 718 
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INJECTION-PUMP ASSEMBLY
4HF1
 
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INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 719 
8971140130 
INJECTION-PUMP ASSEMBLY
4HF1
 
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INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 720 
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INJECTION-PUMP ASSEMBLY
4HF1
 
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4HF1
9 400 613 721 
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4HF1
 
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4HE1-T
101401-4691  

101401-4692 
 
8971140480 
INJECTION-PUMP ASSEMBLY
4HE1-T
F 019 Z10 153 
8971197180 
INJECTION-PUMP ASSEMBLY
4HE1-T
9 400 613 722 
8971295680 
INJECTION-PUMP ASSEMBLY
4HE1-T
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