101401-4201 ZEXEL 9 400 613 683 BOSCH INJECTION-PUMP ASSEMBLY 9400613683 1014014201 8970432591


101401-4201 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 683 9400613683
ZEXEL 101401-4201 1014014201
ISUZU 8970432591 8970432591

Service parts 101401-4201 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8590
3. GOVERNOR 105931-5771
4. SUPPLY PUMP 105210-6130
5. AUTOM. ADVANCE MECHANIS 105671-0061
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4321
11. Nozzle and Holder 8-94447-686-1
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-5011
14. NOZZLE 105017-1660
15. NOZZLE SET

Include in #1:

101401-4201 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 683 9400613683
ZEXEL 101401-4201 1014014201
ISUZU 8970432591 8970432591


Zexel num
Bosch num
Firm num
Name
101401-4201 
9 400 613 683 
8970432591  ISUZU
INJECTION-PUMP ASSEMBLY
4BD1 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.4
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   62.4 60.8 64
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.4)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   62.4 61.4 63.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(11.4)
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   70.3 67.1 73.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.2
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   46.9 43.7 50.1
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   90 90 98
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1100--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-4201
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)At delivery (at R = A, N = N1)
----------
T1=D41 N1=100r/min
----------

Speed control lever angle

Test data 101401-4201
F:Full speed I:Idle (1)Stopper bolt setting (2)Set the idle side stopper bolt at rack position = aa (at delivery).
----------
aa=11.4mm
----------
a=(2.5deg) b=43deg+-3deg c=2.5deg+-5deg

Stop lever angle

Test data 101401-4201
N:Pump normal S:Stop the pump.
----------

----------
a=45deg+-5deg b=29deg+-5deg

Timing setting

Test data 101401-4201
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(90deg)




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