101401-4200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014014200 8970432590


101401-4200 INJECTION-PUMP ASSEMBLY
Rating:
22
Buy INJECTION-PUMP ASSEMBLY 101401-4200 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101401-4200 1014014200
ISUZU 8970432590 8970432590

Service parts 101401-4200 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8590
3. GOVERNOR 105931-5770
4. SUPPLY PUMP 105210-4860
5. AUTOM. ADVANCE MECHANIS 105671-0060
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4321
11. Nozzle and Holder 8-94447-686-1
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-5011
14. NOZZLE 105017-1660
15. NOZZLE SET

Include in #1:

101401-4200 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-4200 1014014200
ISUZU 8970432590 8970432590


Zexel num
Bosch num
Firm num
Name
101401-4200 
101401-4201 
 
8970432590  ISUZU
INJECTION-PUMP ASSEMBLY
4BD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.6 3.55 3.65
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.4
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   62.4 60.8 64
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.4)
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   62.4 61.4 63.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(11.4)
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   70.3 67.1 73.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.2
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   46.9 43.7 50.1
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   90 90 98
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1100--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-4200
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)At delivery (at R = A, N = N1)
----------
T1=D41 N1=100r/min
----------

Speed control lever angle

Test data 101401-4200
F:Full speed I:Idle (1)Stopper bolt set position 'H' (2)Set the idle side stopper bolt at rack position = aa (at delivery).
----------
aa=R1(11.4)mm
----------
a=(2.5deg) b=43deg+-3deg c=2.5+-5deg

Stop lever angle

Test data 101401-4200
N:Pump normal S:Stop the pump.
----------

----------
a=45deg+-5deg b=29deg+-5deg

Timing setting

Test data 101401-4200
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(90deg)




Have questions with 101401-4200?





Group cross 101401-4200 ZEXEL

Isuzu 

101401-4200  

101401-4201 
 
8970432590 
INJECTION-PUMP ASSEMBLY
4BD1
9 400 613 683 
8970432591 
INJECTION-PUMP ASSEMBLY
4BD1
9 400 613 684 
8970440061 
INJECTION-PUMP ASSEMBLY
4BD1
F 019 Z10 565 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8970468730 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 685 
8970468732 
INJECTION-PUMP ASSEMBLY
4HF1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8970468740 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 686 
8970468742 
INJECTION-PUMP ASSEMBLY
4HF1
 
8970468340 
INJECTION-PUMP ASSEMBLY
4BD1-T
9 400 611 676 
8970468341 
INJECTION-PUMP ASSEMBLY
4BD1-T
F 019 Z10 804 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

F 019 Z10 466 
8970479570 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 687 
8970479571 
INJECTION-PUMP ASSEMBLY
4HF1
F 019 Z10 805 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

F 019 Z10 467 
8970479580 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 688 
8970479581 
INJECTION-PUMP ASSEMBLY
4HF1
 
8970610270 
INJECTION-PUMP ASSEMBLY
4BD1
 
8970610271 
INJECTION-PUMP ASSEMBLY
4BD1
9 400 612 249 
8970610272 
INJECTION-PUMP ASSEMBLY
4BD1
 
8970610280 
INJECTION-PUMP ASSEMBLY
4BD1-T
 
8970610281 
INJECTION-PUMP ASSEMBLY
4BD1-T
9 400 612 251 
8970610282 
INJECTION-PUMP ASSEMBLY
4BD1-T
 
8970337630 
INJECTION-PUMP ASSEMBLY
4HF1
 
8970337631 
INJECTION-PUMP ASSEMBLY
4HF1
9 400 613 689 
8970337633 
INJECTION-PUMP ASSEMBLY
4HF1
Back to top