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101401-3040 ZEXEL 9 400 613 666 BOSCH INJECTION-PUMP ASSEMBLY 9400613666 1014013040 6132711101


101401-3040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 666 9400613666
ZEXEL 101401-3040 1014013040
KOMATSU 6132711101 6132711101

Service parts 101401-3040 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9020
3. GOVERNOR 105462-7060
4. SUPPLY PUMP 105220-4100
5. AUTOM. ADVANCE MECHANIS 105629-0310
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4650
11. Nozzle and Holder 6-13211-310-0
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-3390
14. NOZZLE 105015-3350
15. NOZZLE SET

Include in #1:

101401-3040 as INJECTION-PUMP ASSEMBLY
108622-3680 as _

Cross reference number

BOSCH 9 400 613 666 9400613666
ZEXEL 101401-3040 1014013040
KOMATSU 6132711101 6132711101


Zexel num
Bosch num
Firm num
Name
101401-3040 
9 400 613 666 
6132711101  KOMATSU
INJECTION-PUMP ASSEMBLY
* K 14BD INJECTION PUMP ASSY PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-2-4-3
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cyl.1-2 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   117 115 119
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   80 77 83
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.9
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   100 96 104
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.7+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   30 27 33
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   550+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.2 3.5
Timer adjustment_04
Pump speed r/min   1300
Advance angle deg.   5.3 4.5 5.8
Timer adjustment_05
Pump speed r/min   1500
Advance angle deg.   7 6.5 7.5
Timer adjustment_06
Pump speed r/min   -
Advance angle deg.   9 9 9
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101401-3040
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL
----------
DL=4-0.3mm
----------

0000000901

Test data 101401-3040
F:Full load I:Idle S:Stop
----------

----------
a=24.5deg+-3deg b=8.5deg+-3deg c=1.5deg+-5deg




Have questions with 101401-3040?





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